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IAC Assessment: CO0563
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IAC Assessment: CO0563
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IAC Center Colorado State University
Assessment Year 2005
Principal Product Aluminum Lids
NAICS 332431 - Metal Can Manufacturing
SIC 2096 - Potato Chips And Similar Snacks
Sales $50,000,000-$100,000,000
# of Employees 118
Plant Area (Sq.Ft.) 200,500
Annual Production 1,000,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $536,322 12,860,529 kWh $0.04
Natural Gas $56,363 10,322 MMBtu $5.46
TOTAL ENERGY COSTS $592,685
RECOMMENDED SAVINGS* $110,600 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $104,450
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$56,710
Cost:
$346,448
$45,100 1,392,900 $11,610 852 - - - - $45,100
1,392,900
kWh
$11,610
852
kW-months/year
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$26,550
Cost:
$89,981
$33,550 1,036,000 - - - - $(-7,000) - $33,550
1,036,000
kWh
-
-
kW-months/year
-
-
$
$(-7,000)
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,440
Cost:
$9,180
$1,520 47,000 $1,920 141 - - - - $1,520
47,000
kWh
$1,920
141
kW-months/year
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,710
Cost:
$1,660
$1,470 45,500 $1,200 88 - - $40 - $1,470
45,500
kWh
$1,200
88
kW-months/year
-
-
$
$40
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$820
Cost:
-
$450 13,900 $370 27 - - - - $450
13,900
kWh
$370
27
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,330
Cost:
$26,160
$8,460 261,400 $4,880 358 $(-240) - $(-770) - $8,460
261,400
kWh
$4,880
358
kW-months/year
$(-240)
-
$
$(-770)
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,040
Cost:
$26,010
$3,560 109,900 $4,600 338 $220 - $(-340) - $3,560
109,900
kWh
$4,600
338
kW-months/year
$220
-
$
$(-340)
-
$
TOTAL RECOMMENDED Savings:
$110,600
Cost:
$499,439
$94,110 2,906,600 $24,580 1,804 $(-20) - $(-8,070) - $94,110
2,906,600
kWh
$24,580
1,804
kW-months/year
$(-20)
-
$
$(-8,070)
-
$
TOTAL IMPLEMENTED Savings:
$104,450
Cost:
$488,599
$91,120 2,814,100 $21,460 1,575 $(-20) - $(-8,110) - $91,120
2,814,100
kWh
$21,460
1,575
kW-months/year
$(-20)
-
$
$(-8,110)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost