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IAC Assessment: CO0575
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IAC Assessment: CO0575
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Colorado State University
Assessment Year 2005
Principal Product Wood doors & architectural millwork
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 68,000
Annual Production 26,000 Pieces
Production Hrs. Annual 2,210
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $42,910 898,200 kWh $0.05
Electricity Demand $52,946 3,809 kW-months/year $13.90
Natural Gas $14,520 1,755 MMBtu $8.27
TOTAL ENERGY COSTS $155,900
RECOMMENDED SAVINGS* $423,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $345,470
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$329,210
Cost:
$400,000
- - - - - - - - $29,210 2,604 - - $300,000 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$29,210
2,604
lb
-
-
$
$300,000
-
$
-
-
$
02: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT Savings:
$62,190
Cost:
$230,000
$20,740 306,900 $8,650 600 $13,530 1,755 - - $19,270 646,200 - - - - - - $20,740
306,900
kWh
$8,650
600
kW-months/year
$13,530
1,755
MMBtu
-
-
gal
$19,270
646,200
lb
-
-
$
-
-
$
-
-
$
03: 3.8125 REMOVE ROLLERS FROM THE MACHINES AND CLEAN IN A CLOSED SOLVENT CLEANER Savings:
$4,750
Cost:
$1,150
- - - - - - $1,050 371 - - $610 - - - $3,090 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,050
371
gal
-
-
lb
$610
-
$
-
-
$
$3,090
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,710
Cost:
$200
$780 15,400 $930 65 - - - - - - - - - - - - $780
15,400
kWh
$930
65
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,370
Cost:
$600
$780 15,200 $590 41 - - - - - - - - - - - - $780
15,200
kWh
$590
41
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$670
Cost:
$1,290
$280 5,400 $390 27 - - - - - - - - - - - - $280
5,400
kWh
$390
27
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$12,750
Cost:
$90,400
$5,990 117,400 $6,340 440 - - - - - - $190 - - - $230 - $5,990
117,400
kWh
$6,340
440
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$190
-
$
-
-
$
$230
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,270
Cost:
$4,000
$3,220 63,100 $3,820 265 - - - - - - $120 - - - $110 - $3,220
63,100
kWh
$3,820
265
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$120
-
$
-
-
$
$110
-
$
09: 2.9111 USE SOLAR HEAT TO HEAT MAKE-UP AIR Savings:
$2,170
Cost:
$23,570
$(-200) (-4,000) $(-140) (-10) $2,510 325 - - - - - - - - - - $(-200)
(-4,000)
kWh
$(-140)
(-10)
kW-months/year
$2,510
325
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$760
Cost:
$1,050
$320 6,300 $420 22 - - - - - - $10 - - - $10 - $320
6,300
kWh
$420
22
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$10
-
$
-
-
$
$10
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$400
Cost:
$440
$90 1,800 $30 2 - - - - - - $60 - - - $220 - $90
1,800
kWh
$30
2
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$60
-
$
-
-
$
$220
-
$
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$150
Cost:
$390
$150 3,000 - - - - - - - - - - - - - - $150
3,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$423,400
Cost:
$753,090
$32,150 530,500 $21,030 1,452 $16,040 2,080 $1,050 371 $48,480 648,804 $990 - $300,000 - $3,660 - $32,150
530,500
kWh
$21,030
1,452
kW-months/year
$16,040
2,080
MMBtu
$1,050
371
gal
$48,480
648,804
lb
$990
-
$
$300,000
-
$
$3,660
-
$
TOTAL IMPLEMENTED Savings:
$345,470
Cost:
$407,440
$5,190 101,800 $5,790 395 - - $1,050 371 $29,210 2,604 $800 - $300,000 - $3,430 - $5,190
101,800
kWh
$5,790
395
kW-months/year
-
-
MMBtu
$1,050
371
gal
$29,210
2,604
lb
$800
-
$
$300,000
-
$
$3,430
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Primary Raw Material Ancillary Material Cost