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IAC Assessment: CO0593
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IAC Assessment: CO0593
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IAC Center Colorado State University
Assessment Year 2006
Principal Product Food additives
NAICS 311999 - All Other Miscellaneous Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales $5,000,000-$10,000,000
# of Employees 35
Plant Area (Sq.Ft.) 45,820
Annual Production 84,000 Tons
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $339,915 11,460,000 kWh $0.03
Electricity Demand $402,278 17,987 kW-months/year $22.36
Electricity Fees $600 - $ -
Natural Gas $1,577,828 287,188 MMBtu $5.49
TOTAL ENERGY COSTS $2,320,621
RECOMMENDED SAVINGS* $44,400 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,480
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$22,910
Cost:
$60,580
- - - - $22,910 4,214 -
-
kWh
-
-
kW-months/year
$22,910
4,214
MMBtu
02: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$6,180
Cost:
$60
- - - - $6,180 1,137 -
-
kWh
-
-
kW-months/year
$6,180
1,137
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,750
Cost:
$120
$2,820 94,100 $2,930 129 - - $2,820
94,100
kWh
$2,930
129
kW-months/year
-
-
MMBtu
04: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,190
Cost:
$1,402
$580 19,336 $610 27 - - $580
19,336
kWh
$610
27
kW-months/year
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,790
Cost:
$6,950
$1,860 62,000 $1,930 85 - - $1,860
62,000
kWh
$1,930
85
kW-months/year
-
-
MMBtu
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,030
Cost:
$1,920
- - - - $3,030 558 -
-
kWh
-
-
kW-months/year
$3,030
558
MMBtu
07: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$1,550
Cost:
$6,000
$760 25,400 $790 35 - - $760
25,400
kWh
$790
35
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$44,400
Cost:
$77,032
$6,020 200,836 $6,260 276 $32,120 5,909 $6,020
200,836
kWh
$6,260
276
kW-months/year
$32,120
5,909
MMBtu
TOTAL IMPLEMENTED Savings:
$13,480
Cost:
$6,180
$3,580 119,500 $3,720 164 $6,180 1,137 $3,580
119,500
kWh
$3,720
164
kW-months/year
$6,180
1,137
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas