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IAC Assessment: CO0600
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IAC Assessment: CO0600
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IAC Center Colorado State University
Assessment Year 2007
Principal Product Pet toys
NAICS 326299 - All Other Rubber Product Manufacturing
SIC 3069 - Fabricated Rubber Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 50,000
Annual Production 3,500,000 Pieces
Production Hrs. Annual 6,240
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $36,101 970,400 kWh $0.04
Electricity Demand $36,250 2,418 kW-months/year $14.99
Electricity Fees $341 - $ -
Natural Gas $97,590 12,720 MMBtu $7.67
Fuel Oil #2 $20,000 8,500 MMBtu $2.35
TOTAL ENERGY COSTS $190,282
RECOMMENDED SAVINGS* $17,450 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,400
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$5,230
Cost:
$1,140
$5,230 137,500 - - - - - - - - $5,230
137,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,710
Cost:
$150
$770 20,100 $1,940 120 - - - - - - $770
20,100
kWh
$1,940
120
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$620
Cost:
$60
$260 6,700 $360 22 - - - - - - $260
6,700
kWh
$360
22
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$400
Cost:
$190
$220 5,800 $180 11 - - - - - - $220
5,800
kWh
$180
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.4225 INSTALL COMMON HEADER ON COMPRESSORS Savings:
$320
Cost:
$3,450
$140 3,600 $180 11 - - - - - - $140
3,600
kWh
$180
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,770
Cost:
$12,130
$2,090 55,000 $2,580 160 - - $130 - $(-30) - $2,090
55,000
kWh
$2,580
160
kW-months/year
-
-
MMBtu
$130
-
$
$(-30)
-
$
07: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$1,560
Cost:
$11,000
$560 14,600 $1,000 62 - - - - - - $560
14,600
kWh
$1,000
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$1,050
Cost:
$6,160
$(-190) (-4,900) $(-110) (-7) $1,350 168 - - - - $(-190)
(-4,900)
kWh
$(-110)
(-7)
kW-months/year
$1,350
168
MMBtu
-
-
$
-
-
$
09: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$790
Cost:
-
$790 20,800 - - - - - - - - $790
20,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$17,450
Cost:
$34,280
$9,870 259,200 $6,130 379 $1,350 168 $130 - $(-30) - $9,870
259,200
kWh
$6,130
379
kW-months/year
$1,350
168
MMBtu
$130
-
$
$(-30)
-
$
TOTAL IMPLEMENTED Savings:
$6,400
Cost:
$14,850
$2,740 71,600 $3,660 226 - - - - - - $2,740
71,600
kWh
$3,660
226
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost