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IAC Assessment: CO0634
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DOE MESC
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IAC Assessment: CO0634
IAC Center Colorado State University
Assessment Year 2010
Principal Product units
NAICS 333241 - Food Product Machinery Manufacturing
SIC 3556 - Food Products Machinery
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 140,000
Annual Production 130,000 Pieces
Production Hrs. Annual 4,290
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $126,882 3,186,040 kWh $0.04
Electricity Demand $131,631 9,040 kW-months/year $14.56
Electricity Fees $2,779 - $ -
Natural Gas $38,700 5,167 MMBtu $7.49
TOTAL ENERGY COSTS $299,992
RECOMMENDED SAVINGS* $26,180 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,090
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,990
Cost:
$920
$3,300 87,000 $3,690 244 - - - - - - $3,300
87,000
kWh
$3,690
244
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,550
Cost:
$1,000
$730 19,200 $820 54 - - - - - - $730
19,200
kWh
$820
54
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,100
Cost:
$7,610
$710 18,700 $390 26 - - - - - - $710
18,700
kWh
$390
26
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,550
Cost:
$41,810
$1,720 45,400 $2,230 147 - - $80 - $520 - $1,720
45,400
kWh
$2,230
147
kW-months/year
-
-
MMBtu
$80
-
$
$520
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,720
Cost:
$6,380
$860 22,600 $1,870 123 - - $10 - $(-20) - $860
22,600
kWh
$1,870
123
kW-months/year
-
-
MMBtu
$10
-
$
$(-20)
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,630
Cost:
$2,690
$290 7,700 $170 11 - - $990 - $1,180 - $290
7,700
kWh
$170
11
kW-months/year
-
-
MMBtu
$990
-
$
$1,180
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,630
Cost:
$16,780
$850 22,500 $1,850 122 - - $40 - $(-110) - $850
22,500
kWh
$1,850
122
kW-months/year
-
-
MMBtu
$40
-
$
$(-110)
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$2,380
Cost:
$14,690
$(-380) (-10,100) $(-210) (-14) $2,970 462 - - - - $(-380)
(-10,100)
kWh
$(-210)
(-14)
kW-months/year
$2,970
462
MMBtu
-
-
$
-
-
$
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,460
Cost:
$3,000
$1,170 31,100 - - - - $40 - $250 - $1,170
31,100
kWh
-
-
kW-months/year
-
-
MMBtu
$40
-
$
$250
-
$
10: 2.6211 CONSERVE ENERGY BY EFFICIENT USE OF VENDING MACHINES Savings:
$170
Cost:
$590
$140 3,700 $30 2 - - - - - - $140
3,700
kWh
$30
2
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$26,180
Cost:
$95,470
$9,390 247,800 $10,840 715 $2,970 462 $1,160 - $1,820 - $9,390
247,800
kWh
$10,840
715
kW-months/year
$2,970
462
MMBtu
$1,160
-
$
$1,820
-
$
TOTAL IMPLEMENTED Savings:
$13,090
Cost:
$43,730
$5,750 151,600 $6,740 445 - - $80 - $520 - $5,750
151,600
kWh
$6,740
445
kW-months/year
-
-
MMBtu
$80
-
$
$520
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost