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IAC Assessment: CO0637
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DOE MESC
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IAC Assessment: CO0637
IAC Center Colorado State University
Assessment Year 2010
Principal Product Asphalt roofing shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $50,000,000-$100,000,000
# of Employees 85
Plant Area (Sq.Ft.) 180,000
Annual Production 1,493,000 Pieces
Production Hrs. Annual 8,760
Location (State) CO
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $150,378 4,625,704 kWh $0.03
Electricity Demand $139,410 8,886 kW-months/year $15.69
Electricity Fees $2,061 - $ -
Natural Gas $144,831 44,444 MMBtu $3.26
TOTAL ENERGY COSTS $436,680
RECOMMENDED SAVINGS* $44,370 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,710
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,860
Cost:
$24,000
$7,880 235,500 $5,980 347 - - - - - - $7,880
235,500
kWh
$5,980
347
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,450
Cost:
$1,790
- - - - $3,450 1,090 - - - - -
-
kWh
-
-
kW-months/year
$3,450
1,090
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,200
Cost:
$460
$700 20,900 $500 29 - - - - - - $700
20,900
kWh
$500
29
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$23,650
Cost:
$20,950
$13,100 391,300 $8,750 508 - - $640 - $1,160 - $13,100
391,300
kWh
$8,750
508
kW-months/year
-
-
MMBtu
$640
-
$
$1,160
-
$
05: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$1,560
Cost:
$20,500
$490 14,600 $1,070 62 - - - - - - $490
14,600
kWh
$1,070
62
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$430
Cost:
$450
$80 2,500 $210 12 - - $30 - $110 - $80
2,500
kWh
$210
12
kW-months/year
-
-
MMBtu
$30
-
$
$110
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$220
Cost:
$900
$30 800 $20 1 - - $60 - $110 - $30
800
kWh
$20
1
kW-months/year
-
-
MMBtu
$60
-
$
$110
-
$
TOTAL RECOMMENDED Savings:
$44,370
Cost:
$69,050
$22,280 665,600 $16,530 959 $3,450 1,090 $730 - $1,380 - $22,280
665,600
kWh
$16,530
959
kW-months/year
$3,450
1,090
MMBtu
$730
-
$
$1,380
-
$
TOTAL IMPLEMENTED Savings:
$38,710
Cost:
$45,410
$21,680 647,700 $15,230 884 - - $640 - $1,160 - $21,680
647,700
kWh
$15,230
884
kW-months/year
-
-
MMBtu
$640
-
$
$1,160
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost