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IAC Assessment: CW0111
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IAC Assessment: CW0111
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Case Western Reserve University
Assessment Year 2020
Principal Product auto parts
NAICS 336390 - Other Motor Vehicle Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 65,000
Annual Production 3,000 Units
Production Hrs. Annual 8,760
Location (State) MI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $314,645 2,545,200 kWh $0.12
Natural Gas $35,031 5,738 MMBtu $6.10
TOTAL ENERGY COSTS $363,989
RECOMMENDED SAVINGS* $73,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,932
#|Description Savings
Cost
Status Electricity Usage Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost Electricity Usage Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost
$ kWh $ $ $ Tgal $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$577
Cost:
$50
$577 4,655 - - - - - - $577
4,655
kWh
-
-
$
-
-
Tgal
-
-
$
02: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$1,231
Cost:
$200
$1,231 9,926 - - - - - - $1,231
9,926
kWh
-
-
$
-
-
Tgal
-
-
$
03: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$2,856
Cost:
-
$2,856 22,856 - - - - - - $2,856
22,856
kWh
-
-
$
-
-
Tgal
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,147
Cost:
$3,000
$1,147 9,254 - - - - - - $1,147
9,254
kWh
-
-
$
-
-
Tgal
-
-
$
05: 3.5131 RECYCLE WHITE WATER Savings:
$1,133
Cost:
-
- - - - $1,133 - - - -
-
kWh
-
-
$
$1,133
-
Tgal
-
-
$
06: 3.4132 USE DEIONIZED WATER IN UPSTREAM RINSE TANKS Savings:
$39,911
Cost:
$4,800
- - $39,911 - - - - - -
-
kWh
$39,911
-
$
-
-
Tgal
-
-
$
07: 2.2626 AVOID FROST FORMATION ON EVAPORATORS Savings:
$27,066
Cost:
$28,000
$18,666 150,532 - - - - $8,400 - $18,666
150,532
kWh
-
-
$
-
-
Tgal
$8,400
-
$
TOTAL RECOMMENDED Savings:
$73,920
Cost:
$36,050
$24,477 197,223 $39,911 - $1,133 - $8,400 - $24,477
197,223
kWh
$39,911
-
$
$1,133
-
Tgal
$8,400
-
$
TOTAL IMPLEMENTED Savings:
$69,932
Cost:
$36,050
$21,621 174,367 $39,911 - - - $8,400 - $21,621
174,367
kWh
$39,911
-
$
-
-
Tgal
$8,400
-
$
Savings
Cost
$ kWh $ $ $ Tgal $ $
Electricity Usage Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost Electricity Usage Ancillary Material Cost Water Consumption One-time Revenue or Avoided Cost