IAC logo
IAC Assessment: CW0127
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: CW0127
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Case Western Reserve University
Assessment Year 2023
Principal Product Invetment Castings
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $10,000,000-$50,000,000
# of Employees 215
Plant Area (Sq.Ft.) 60,000
Annual Production 2,138,950 Pounds
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $194,628 5,758,233 kWh $0.03
Electricity Demand $218,043 39,935 kW-months/year $5.46
Electricity Fees $23,091 - $ -
Natural Gas $142,155 35,628 MMBtu $3.99
TOTAL ENERGY COSTS $577,917
RECOMMENDED SAVINGS* $481,723 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$17,576
Cost:
$56,000
$17,576 520,000 - - - - - - $17,576
520,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$16,199
Cost:
$33,933
$16,199 479,263 - - - - - - $16,199
479,263
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
03: 3.5221 RECYCLE CASTING SAND Savings:
$414,227
Cost:
$38,394
- - - - - - $414,227 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$414,227
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,943
Cost:
$21,648
$10,598 313,552 $2,345 430 - - - - $10,598
313,552
kWh
$2,345
430
kW-months/year
-
-
MMBtu
-
-
$
05: 2.8227 ADJUST / MAINTAIN FORK LIFT TRUCKS FOR MOST EFFICIENT OPERATION Savings:
$10,872
Cost:
$33,000
- - - - - - $10,872 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$10,872
-
$
06: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$9,906
Cost:
$19,900
- - - - $9,906 2,483 - - -
-
kWh
-
-
kW-months/year
$9,906
2,483
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$481,723
Cost:
$202,875
$44,373 1,312,815 $2,345 430 $9,906 2,483 $425,099 - $44,373
1,312,815
kWh
$2,345
430
kW-months/year
$9,906
2,483
MMBtu
$425,099
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost