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IAC Assessment: DL0003
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IAC Assessment: DL0003
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IAC Center University of Delaware
Assessment Year 2007
Principal Product Corrugated Cardboard Boxes
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 230,000
Annual Production 600,000 Thousand Feet
Production Hrs. Annual 6,240
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $542,211 5,533,205 kWh $0.10
Electricity Demand $68,528 1,128 kW-months/year $60.75
Electricity Fees $3,450 - $ -
Natural Gas $392,010 45,830 MMBtu $8.55
TOTAL ENERGY COSTS $1,024,937
RECOMMENDED SAVINGS* $196,763 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,526
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$14,287
Cost:
$45,000
$14,287 145,800 - - - - $14,287
145,800
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$47,542
Cost:
$92,679
$46,731 477,122 $811 58 - - $46,731
477,122
kWh
$811
58
kW-months/year
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$25,891
Cost:
$2,000
- - - - $25,891 2,802 -
-
kWh
-
-
kW-months/year
$25,891
2,802
MMBtu
04: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$1,497
Cost:
-
- - - - $1,497 162 -
-
kWh
-
-
kW-months/year
$1,497
162
MMBtu
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$24,500
Cost:
$10,000
- - - - $24,500 2,651 -
-
kWh
-
-
kW-months/year
$24,500
2,651
MMBtu
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$51,975
Cost:
$25,000
- - - - $51,975 5,625 -
-
kWh
-
-
kW-months/year
$51,975
5,625
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$23,137
Cost:
$20,000
- - - - $23,137 2,504 -
-
kWh
-
-
kW-months/year
$23,137
2,504
MMBtu
08: 2.1224 REPLACE BOILER Savings:
$4,572
Cost:
$15,400
- - - - $4,572 497 -
-
kWh
-
-
kW-months/year
$4,572
497
MMBtu
09: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$1,892
Cost:
-
- - - - $1,892 205 -
-
kWh
-
-
kW-months/year
$1,892
205
MMBtu
10: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$1,470
Cost:
$40,500
$1,470 15,000 - - - - $1,470
15,000
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$196,763
Cost:
$250,579
$62,488 637,922 $811 58 $133,464 14,446 $62,488
637,922
kWh
$811
58
kW-months/year
$133,464
14,446
MMBtu
TOTAL IMPLEMENTED Savings:
$26,526
Cost:
$20,000
- - - - $26,526 2,871 -
-
kWh
-
-
kW-months/year
$26,526
2,871
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas