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IAC Assessment: DL0018
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IAC Assessment: DL0018
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IAC Center University of Delaware
Assessment Year 2008
Principal Product Surfactants
NAICS 325613 - Surface Active Agent Manufacturing
SIC 2843 - Surface Active Agents
Sales $100,000,000-$500,000,000
# of Employees 150
Plant Area (Sq.Ft.) 150,000
Annual Production 140,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,490,000 30,000,000 kWh $0.08
Electricity Demand $48,300 6,773 kW-months/year $7.13
Natural Gas $6,234,000 61,947,864 MMBtu $0.10
TOTAL ENERGY COSTS $8,936,857
RECOMMENDED SAVINGS* $1,411,080 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,006,480
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$425,000
Cost:
$120,000
- - $425,000 45,900 -
-
kWh
$425,000
45,900
MMBtu
02: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$207,000
Cost:
$250,000
- - $207,000 22,400 -
-
kWh
$207,000
22,400
MMBtu
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$188,000
Cost:
$108,000
- - $188,000 20,300 -
-
kWh
$188,000
20,300
MMBtu
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$166,310
Cost:
$35,000
- - $166,310 17,960 -
-
kWh
$166,310
17,960
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$141,700
Cost:
$107,400
$141,700 1,707,000 - - $141,700
1,707,000
kWh
-
-
MMBtu
06: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$102,500
Cost:
$300,000
$102,500 1,235,000 - - $102,500
1,235,000
kWh
-
-
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$56,800
Cost:
$129,000
- - $56,800 4,910 -
-
kWh
$56,800
4,910
MMBtu
08: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$44,400
Cost:
$35,000
- - $44,400 4,800 -
-
kWh
$44,400
4,800
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$33,200
Cost:
$16,000
$33,200 400,000 - - $33,200
400,000
kWh
-
-
MMBtu
10: 2.9112 USE SOLAR HEAT TO HEAT WATER Savings:
$26,000
Cost:
$175,000
- - $26,000 2,800 -
-
kWh
$26,000
2,800
MMBtu
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$14,300
Cost:
$183,000
$14,300 151,000 - - $14,300
151,000
kWh
-
-
MMBtu
12: 2.7314 REDUCE VENTILATION AIR Savings:
$5,870
Cost:
-
$780 9,350 $5,090 550 $780
9,350
kWh
$5,090
550
MMBtu
TOTAL RECOMMENDED Savings:
$1,411,080
Cost:
$1,458,400
$292,480 3,502,350 $1,118,600 119,620 $292,480
3,502,350
kWh
$1,118,600
119,620
MMBtu
TOTAL IMPLEMENTED Savings:
$1,006,480
Cost:
$696,000
$15,080 160,350 $991,400 107,110 $15,080
160,350
kWh
$991,400
107,110
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas