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IAC Assessment: DL0028
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IAC Assessment: DL0028
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IAC Center University of Delaware
Assessment Year 2008
Principal Product Pharmaceutical Preparations
NAICS 325411 - Medicinal and Botanical Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 202,000
Annual Production 20,000 Tons
Production Hrs. Annual 4,200
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $565,000 4,346,154 kWh $0.13
Fuel Oil #1 $38,700 1,765 MMBtu $21.93
Other Energy $1,340,000 637,226 MMBtu $2.10
TOTAL ENERGY COSTS $1,943,700
RECOMMENDED SAVINGS* $355,670 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $77,090
#|Description Savings
Cost
Status Electricity Usage Fuel Oil #1 Other Energy Electricity Usage Fuel Oil #1 Other Energy
$ kWh $ MMBtu $ MMBtu
01: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$122,000
Cost:
$160,000
- - - - $122,000 5,330 -
-
kWh
-
-
MMBtu
$122,000
5,330
MMBtu
02: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$47,800
Cost:
$15,000
- - $7,800 90 $40,000 2,010 -
-
kWh
$7,800
90
MMBtu
$40,000
2,010
MMBtu
03: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$10,400
Cost:
$5,000
- - $2,400 20 $8,000 480 -
-
kWh
$2,400
20
MMBtu
$8,000
480
MMBtu
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$13,700
Cost:
$3,000
- - $3,700 300 $10,000 570 -
-
kWh
$3,700
300
MMBtu
$10,000
570
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,900
Cost:
$2,520
$3,900 30,000 - - - - $3,900
30,000
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,080
Cost:
$500
$3,080 23,700 - - - - $3,080
23,700
kWh
-
-
MMBtu
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$9,100
Cost:
$12,000
$9,100 70,000 - - - - $9,100
70,000
kWh
-
-
MMBtu
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$10,290
Cost:
$12,000
$10,290 79,157 - - - - $10,290
79,157
kWh
-
-
MMBtu
-
-
MMBtu
09: 2.2223 ENHANCE SENSITIVITY OF TEMPERATURE CONTROL AND CUTOFF Savings:
$1,400
Cost:
$400
- - - - $1,400 60 -
-
kWh
-
-
MMBtu
$1,400
60
MMBtu
10: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$134,000
Cost:
$1,275,000
$134,000 225,000 - - - - $134,000
225,000
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$355,670
Cost:
$1,485,420
$160,370 427,857 $13,900 410 $181,400 8,450 $160,370
427,857
kWh
$13,900
410
MMBtu
$181,400
8,450
MMBtu
TOTAL IMPLEMENTED Savings:
$77,090
Cost:
$32,920
$14,190 109,157 $11,500 390 $51,400 2,640 $14,190
109,157
kWh
$11,500
390
MMBtu
$51,400
2,640
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Fuel Oil #1 Other Energy Electricity Usage Fuel Oil #1 Other Energy