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IAC Assessment: DL0032
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IAC Assessment: DL0032
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IAC Center University of Delaware
Assessment Year 2008
Principal Product Tufftape, Reinforced Carton Sealing Tapes, Box Tapes
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2672 - Paper Coated And Laminated, Nec
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 100,000
Annual Production 15,000,000 Units
Production Hrs. Annual 6,000
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $178,906 1,858,491 kWh $0.10
Natural Gas $271,694 23,565 MMBtu $11.53
TOTAL ENERGY COSTS $450,600
RECOMMENDED SAVINGS* $91,225 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $48,425
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1224 REPLACE BOILER Savings:
$30,400
Cost:
$55,000
- - $30,400 2,580 -
-
kWh
$30,400
2,580
MMBtu
02: 2.7314 REDUCE VENTILATION AIR Savings:
$19,700
Cost:
$1,200
$1,200 12,000 $18,500 1,600 $1,200
12,000
kWh
$18,500
1,600
MMBtu
03: 2.1223 INSTALL SMALLER BOILER (INCREASE HIGH FIRE DUTY CYCLE) Savings:
$12,400
Cost:
$7,000
- - $12,400 1,051 -
-
kWh
$12,400
1,051
MMBtu
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$9,639
Cost:
$31,781
$9,639 76,499 - - $9,639
76,499
kWh
-
-
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$8,400
Cost:
$7,500
- - $8,400 710 -
-
kWh
$8,400
710
MMBtu
06: 2.1224 REPLACE BOILER Savings:
$6,100
Cost:
$6,100
- - $6,100 520 -
-
kWh
$6,100
520
MMBtu
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,521
Cost:
$643
$2,521 23,778 - - $2,521
23,778
kWh
-
-
MMBtu
08: 2.2163 USE MINIMUM STEAM OPERATING PRESSURE Savings:
$2,065
Cost:
-
- - $2,065 175 -
-
kWh
$2,065
175
MMBtu
TOTAL RECOMMENDED Savings:
$91,225
Cost:
$109,224
$13,360 112,277 $77,865 6,636 $13,360
112,277
kWh
$77,865
6,636
MMBtu
TOTAL IMPLEMENTED Savings:
$48,425
Cost:
$47,224
$13,360 112,277 $35,065 3,005 $13,360
112,277
kWh
$35,065
3,005
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas