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IAC Assessment: DL0041
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IAC Assessment: DL0041
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IAC Center University of Delaware
Assessment Year 2009
Principal Product Stainless tubes
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $10,000,000-$50,000,000
# of Employees 135
Plant Area (Sq.Ft.) 100,000
Annual Production 2,000,000 Pounds
Production Hrs. Annual 8,640
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $840,000 7,500,000 kWh $0.11
Natural Gas $186,000 16,983 MMBtu $10.95
TOTAL ENERGY COSTS $1,026,000
RECOMMENDED SAVINGS* $81,268 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,802
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1321 REPLACE FOSSIL FUEL EQUIPMENT WITH ELECTRICAL EQUIPMENT Savings:
$29,782
Cost:
-
- - $29,782 2,707 -
-
kWh
$29,782
2,707
MMBtu
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$20,570
Cost:
$372
$20,570 187,000 - - $20,570
187,000
kWh
-
-
MMBtu
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,474
Cost:
$10,800
$8,474 77,037 - - $8,474
77,037
kWh
-
-
MMBtu
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,029
Cost:
$1,430
- - $4,029 293 -
-
kWh
$4,029
293
MMBtu
05: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,520
Cost:
$400
- - $3,520 320 -
-
kWh
$3,520
320
MMBtu
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,714
Cost:
$1,000
$3,714 33,760 - - $3,714
33,760
kWh
-
-
MMBtu
07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,000
Cost:
$348
$3,000 27,000 - - $3,000
27,000
kWh
-
-
MMBtu
08: 2.7314 REDUCE VENTILATION AIR Savings:
$5,400
Cost:
$6,300
$5,400 25,325 - - $5,400
25,325
kWh
-
-
MMBtu
09: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,779
Cost:
$3,858
$2,779 24,330 - - $2,779
24,330
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$81,268
Cost:
$24,508
$43,937 374,452 $37,331 3,320 $43,937
374,452
kWh
$37,331
3,320
MMBtu
TOTAL IMPLEMENTED Savings:
$21,802
Cost:
$16,836
$14,253 128,367 $7,549 613 $14,253
128,367
kWh
$7,549
613
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas