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IAC Assessment: DL0049
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IAC Assessment: DL0049
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IAC Center University of Delaware
Assessment Year 2010
Principal Product Latex Paints
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $100,000,000-$500,000,000
# of Employees 110
Plant Area (Sq.Ft.) 178,000
Annual Production 15,000 Thousand Gallons
Production Hrs. Annual 6,240
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $364,447 4,935,386 kWh $0.07
Electricity Demand $31,085 987 kW-months/year $31.49
Natural Gas $89,806 5,998 MMBtu $14.97
TOTAL ENERGY COSTS $485,338
RECOMMENDED SAVINGS* $164,820 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $155,174
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,599
Cost:
$50
$3,599 44,436 - - $3,599
44,436
kWh
-
-
MMBtu
02: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$35,889
Cost:
$1,500
- - $35,889 2,399 -
-
kWh
$35,889
2,399
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$43,192
Cost:
$2,000
$43,192 533,232 - - $43,192
533,232
kWh
-
-
MMBtu
04: 2.1231 ESTABLISH BURNER MAINTENANCE SCHEDULE FOR BOILERS Savings:
$7,180
Cost:
$1,000
- - $7,180 480 -
-
kWh
$7,180
480
MMBtu
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$17,413
Cost:
$2,500
- - $17,413 1,164 -
-
kWh
$17,413
1,164
MMBtu
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,857
Cost:
$2,180
$5,857 72,314 - - $5,857
72,314
kWh
-
-
MMBtu
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$51,500
Cost:
$30,000
$51,500 645,000 - - $51,500
645,000
kWh
-
-
MMBtu
08: 2.3512 DE-ENERGIZE EXCESS TRANSFORMER CAPACITY Savings:
$190
Cost:
$435
$190 2,330 - - $190
2,330
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$164,820
Cost:
$39,665
$104,338 1,297,312 $60,482 4,043 $104,338
1,297,312
kWh
$60,482
4,043
MMBtu
TOTAL IMPLEMENTED Savings:
$155,174
Cost:
$37,000
$94,692 1,178,232 $60,482 4,043 $94,692
1,178,232
kWh
$60,482
4,043
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas