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IAC Assessment: DL0057
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IAC Assessment: DL0057
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IAC Center University of Delaware
Assessment Year 2010
Principal Product Dry Packaged Foods
NAICS 311423 - Dried and Dehydrated Food Manufacturing
SIC 2099 - Food Preparations, Nec
Sales <$500,000
# of Employees 531
Plant Area (Sq.Ft.) 668,567
Annual Production 299,396,499 Pounds
Production Hrs. Annual 8,760
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,197,946 43,302,360 kWh $0.10
Electricity Demand $536,875 7,158 kW-months/year $75.00
Natural Gas $80,974 15,446 MMBtu $5.24
Coal $1,476,972 106,550 MMBtu $13.86
TOTAL ENERGY COSTS $6,292,767
RECOMMENDED SAVINGS* $1,372,811 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $604,516
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Coal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Coal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$39,401
Cost:
$83
$36,551 332 $2,850 38 - - - - $36,551
332
kWh
$2,850
38
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2153 CLOSE OFF UNNEEDED STEAM LINES Savings:
$8,876
Cost:
$415
- - - - $8,876 640 - - -
-
kWh
-
-
kW-months/year
$8,876
640
MMBtu
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$143,083
Cost:
$15,941
$128,608 1 $14,475 193 - - - - $128,608
1
kWh
$14,475
193
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$10,305
Cost:
$2,960
- - - - $10,305 743 - - -
-
kWh
-
-
kW-months/year
$10,305
743
MMBtu
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$413,326
Cost:
$133,000
- - - - $413,326 29,800 - - -
-
kWh
-
-
kW-months/year
$413,326
29,800
MMBtu
-
-
$
06: 2.4131 SIZE ELECTRIC MOTORS FOR PEAK OPERATING EFFICIENCY Savings:
$38,896
Cost:
$22,745
$38,896 353,464 - - - - - - $38,896
353,464
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7314 REDUCE VENTILATION AIR Savings:
$28,926
Cost:
$30,000
$4,196 38,148 - - $24,730 1,783 - - $4,196
38,148
kWh
-
-
kW-months/year
$24,730
1,783
MMBtu
-
-
$
08: 2.1392 REPLACE PURCHASED STEAM WITH OTHER ENERGY SOURCE Savings:
$430,429
Cost:
$460,000
- - - - - - $430,429 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$430,429
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$88,954
Cost:
$200,000
- - - - $88,954 6,413 - - -
-
kWh
-
-
kW-months/year
$88,954
6,413
MMBtu
-
-
$
10: 2.5111 CONVERT FROM INDIRECT TO DIRECT FIRED SYSTEMS Savings:
$170,615
Cost:
$510,000
- - - - $170,615 5,825 - - -
-
kWh
-
-
kW-months/year
$170,615
5,825
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$1,372,811
Cost:
$1,375,144
$208,251 391,945 $17,325 231 $716,806 45,204 $430,429 - $208,251
391,945
kWh
$17,325
231
kW-months/year
$716,806
45,204
MMBtu
$430,429
-
$
TOTAL IMPLEMENTED Savings:
$604,516
Cost:
$182,316
$132,804 38,149 $14,475 193 $457,237 32,966 - - $132,804
38,149
kWh
$14,475
193
kW-months/year
$457,237
32,966
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Coal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Coal One-time Revenue or Avoided Cost