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IAC Assessment: DL0062
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IAC Assessment: DL0062
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IAC Center University of Delaware
Assessment Year 2010
Principal Product Animal Vaccines
NAICS 325414 - Biological Product (except Diagnostic) Manufacturing
SIC 2836 - Biological Products Exc. Diagnostic
Sales $1,000,000-$5,000,000
# of Employees 300
Plant Area (Sq.Ft.) 94,000
Annual Production 6 Thousand Gallons
Production Hrs. Annual 8,766
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,511,947 14,389,115 kWh $0.11
Natural Gas $362,987 31,691 MMBtu $11.45
TOTAL ENERGY COSTS $1,906,755
RECOMMENDED SAVINGS* $69,582 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,900
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal
$ kWh $ MMBtu $ Tgal
01: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$10,000
Cost:
$2,500
- - $10,000 1,125 - - -
-
kWh
$10,000
1,125
MMBtu
-
-
Tgal
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,000
Cost:
$15,930
$14,000 129,000 - - - - $14,000
129,000
kWh
-
-
MMBtu
-
-
Tgal
03: 2.2314 REPLACE HEAT TREATING OVEN WITH MORE EFFICIENT UNIT Savings:
$10,000
Cost:
$6,300
$10,000 96,000 - - - - $10,000
96,000
kWh
-
-
MMBtu
-
-
Tgal
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,200
Cost:
$10,000
$8,200 76,300 - - - - $8,200
76,300
kWh
-
-
MMBtu
-
-
Tgal
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,400
Cost:
$15,300
- - $8,400 954 - - -
-
kWh
$8,400
954
MMBtu
-
-
Tgal
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,000
Cost:
$5,000
$6,000 56,500 - - - - $6,000
56,500
kWh
-
-
MMBtu
-
-
Tgal
07: 3.4114 REPLACE CITY WATER WITH RECYCLED WATER VIA COOLING TOWER Savings:
$3,500
Cost:
$1,000
- - - - $3,500 3,900,000 -
-
kWh
-
-
MMBtu
$3,500
3,900,000
Tgal
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,900
Cost:
$30
$1,900 17,500 - - - - $1,900
17,500
kWh
-
-
MMBtu
-
-
Tgal
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$649
Cost:
$1,331
$649 6,070 - - - - $649
6,070
kWh
-
-
MMBtu
-
-
Tgal
10: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$1,200
Cost:
$2,500
- - $1,200 140 - - -
-
kWh
$1,200
140
MMBtu
-
-
Tgal
11: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$2,800
Cost:
$10,000
$2,800 26,000 - - - - $2,800
26,000
kWh
-
-
MMBtu
-
-
Tgal
12: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,700
Cost:
$10,000
- - $2,700 310 - - -
-
kWh
$2,700
310
MMBtu
-
-
Tgal
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$233
Cost:
$970
$233 2,182 - - - - $233
2,182
kWh
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$69,582
Cost:
$80,861
$43,782 409,552 $22,300 2,529 $3,500 3,900,000 $43,782
409,552
kWh
$22,300
2,529
MMBtu
$3,500
3,900,000
Tgal
TOTAL IMPLEMENTED Savings:
$7,900
Cost:
$5,030
$7,900 74,000 - - - - $7,900
74,000
kWh
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal