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IAC Assessment: DL0104
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IAC Assessment: DL0104
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IAC Center University of Delaware
Assessment Year 2013
Principal Product Secured Electronic Systems
NAICS 334111 - Electronic Computer Manufacturing
SIC 3613 - Switchgear And Switchboard Apparatus
Sales $1,000,000-$5,000,000
# of Employees 700
Plant Area (Sq.Ft.) 250,000
Annual Production 1,000 Units
Production Hrs. Annual 6,240
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,340,268 19,508,613 kWh $0.12
Natural Gas $7,615 952 MMBtu $8.00
TOTAL ENERGY COSTS $2,363,883
RECOMMENDED SAVINGS* $382,305 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Electricity Usage Natural Gas Water Disposal Other Liquid (haz)
$ kWh $ MMBtu $ Tgal $ gal
01: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$31,000
Cost:
$510
$15,600 128,000 - - $15,400 1,170,000 - - $15,600
128,000
kWh
-
-
MMBtu
$15,400
1,170,000
Tgal
-
-
gal
02: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$20,500
Cost:
$780
- - - - $20,500 1,580,000 - - -
-
kWh
-
-
MMBtu
$20,500
1,580,000
Tgal
-
-
gal
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$39,500
Cost:
$1,000
$39,500 329,000 - - - - - - $39,500
329,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
04: 2.2694 USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE Savings:
$18,300
Cost:
$100
$18,300 153,000 - - - - - - $18,300
153,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
05: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$4,600
Cost:
$100
$4,600 38,100 - - - - - - $4,600
38,100
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$6,500
Cost:
$100
$6,500 54,300 - - - - - - $6,500
54,300
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
07: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$9,800
Cost:
$100
$9,800 81,700 - - - - - - $9,800
81,700
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
08: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$34,300
Cost:
$9,570
$34,300 286,000 - - - - - - $34,300
286,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$30,500
Cost:
$700
$30,500 255,000 - - - - - - $30,500
255,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
10: 3.4151 MINIMIZE WATER USAGE Savings:
$5,100
Cost:
$280
$5,100 42,600 - - - - - - $5,100
42,600
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
11: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$48,100
Cost:
$50,000
- - - - $48,100 3,700,000 - - -
-
kWh
-
-
MMBtu
$48,100
3,700,000
Tgal
-
-
gal
12: 2.1113 REDUCE COMBUSTION AIR FLOW TO OPTIMUM Savings:
$15,500
Cost:
$31,050
$15,500 129,400 - - - - - - $15,500
129,400
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
13: 2.1116 IMPROVE COMBUSTION CONTROL CAPABILITY Savings:
$10,200
Cost:
$3,800
- - - - - - $10,200 18,600 -
-
kWh
-
-
MMBtu
-
-
Tgal
$10,200
18,600
gal
14: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$29,700
Cost:
$1,320
$29,700 247,000 - - - - - - $29,700
247,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
15: 4.514 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$18,800
Cost:
$45,000
- - - - - - $18,800 34,500 -
-
kWh
-
-
MMBtu
-
-
Tgal
$18,800
34,500
gal
16: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$22,505
Cost:
$10,700
$30,120 251,000 $(-7,615) (-952) - - - - $30,120
251,000
kWh
$(-7,615)
(-952)
MMBtu
-
-
Tgal
-
-
gal
17: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,800
Cost:
$37,400
$7,800 64,900 - - - - - - $7,800
64,900
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
18: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,900
Cost:
$45,000
$9,900 82,200 - - - - - - $9,900
82,200
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
19: 2.2694 USE HIGHEST TEMPERATURE FOR CHILLING OR COLD STORAGE Savings:
$19,700
Cost:
$100
$19,700 164,000 - - - - - - $19,700
164,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
TOTAL RECOMMENDED Savings:
$382,305
Cost:
$237,610
$276,920 2,306,200 $(-7,615) (-952) $84,000 6,450,000 $29,000 53,100 $276,920
2,306,200
kWh
$(-7,615)
(-952)
MMBtu
$84,000
6,450,000
Tgal
$29,000
53,100
gal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal
Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Electricity Usage Natural Gas Water Disposal Other Liquid (haz)