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IAC Assessment: DL0116
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IAC Assessment: DL0116
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Delaware
Assessment Year 2013
Principal Product Resin and Plastic Coated Fabrics
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2295 - Coated Fabrics, Not Rubberized
Sales $50,000,000-$100,000,000
# of Employees 50
Plant Area (Sq.Ft.) 120,000
Annual Production 9,999,999 Units
Production Hrs. Annual 5,616
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $259,705 2,330,800 kWh $0.11
Natural Gas $329,288 36,278 MMBtu $9.08
TOTAL ENERGY COSTS $588,993
RECOMMENDED SAVINGS* $97,957 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $13,845
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$16,300
Cost:
$10,000
- - $16,300 1,800 -
-
kWh
$16,300
1,800
MMBtu
02: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$5,700
Cost:
$20
- - $5,700 626 -
-
kWh
$5,700
626
MMBtu
03: 2.7314 REDUCE VENTILATION AIR Savings:
$2,320
Cost:
$100
$2,320 20,910 - - $2,320
20,910
kWh
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$11,766
Cost:
$11,200
$11,766 106,000 - - $11,766
106,000
kWh
-
-
MMBtu
05: 2.7314 REDUCE VENTILATION AIR Savings:
$11,206
Cost:
$100
$1,400 12,600 $9,806 1,080 $1,400
12,600
kWh
$9,806
1,080
MMBtu
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$3,323
Cost:
$4,000
- - $3,323 366 -
-
kWh
$3,323
366
MMBtu
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$25,430
Cost:
$24,500
$(-1,610) (-14,500) $27,040 2,978 $(-1,610)
(-14,500)
kWh
$27,040
2,978
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,226
Cost:
$12,000
$4,226 38,076 - - $4,226
38,076
kWh
-
-
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,087
Cost:
$22,969
$2,087 18,803 - - $2,087
18,803
kWh
-
-
MMBtu
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,316
Cost:
$8,800
$6,316 56,900 - - $6,316
56,900
kWh
-
-
MMBtu
11: 2.7311 VENTILATION SYSTEM TO SHUT OFF WHEN ROOM IS NOT IN USE Savings:
$1,741
Cost:
$800
$777 7,000 $964 105 $777
7,000
kWh
$964
105
MMBtu
12: 2.2511 INSULATE BARE EQUIPMENT Savings:
$596
Cost:
$500
$596 5,371 - - $596
5,371
kWh
-
-
MMBtu
13: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$6,946
Cost:
$5,250
- - $6,946 765 -
-
kWh
$6,946
765
MMBtu
TOTAL RECOMMENDED Savings:
$97,957
Cost:
$100,239
$27,878 251,160 $70,079 7,720 $27,878
251,160
kWh
$70,079
7,720
MMBtu
TOTAL IMPLEMENTED Savings:
$13,845
Cost:
$16,520
$4,822 43,447 $9,023 992 $4,822
43,447
kWh
$9,023
992
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas