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IAC Assessment: DL0118
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IAC Assessment: DL0118
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IAC Center University of Delaware
Assessment Year 2013
Principal Product Rigid Plastics
NAICS 325211 - Plastics Material and Resin Manufacturing
SIC 2821 - Plastics Materials And Resins
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 180,000
Annual Production 26,600,000 Pounds
Production Hrs. Annual 8,400
Location (State) DE
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $966,000 13,500,582 kWh $0.07
Natural Gas $196,000 40,700 MMBtu $4.82
TOTAL ENERGY COSTS $1,162,000
RECOMMENDED SAVINGS* $116,566 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,404
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$13,600
Cost:
$800
$5,600 78,000 $8,000 1,650 $5,600
78,000
kWh
$8,000
1,650
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,600
Cost:
$16,500
$27,600 386,000 - - $27,600
386,000
kWh
-
-
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$21,500
Cost:
$349,314
$21,500 300,000 - - $21,500
300,000
kWh
-
-
MMBtu
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,300
Cost:
$3,000
$14,300 200,000 - - $14,300
200,000
kWh
-
-
MMBtu
05: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$5,900
Cost:
$300
- - $5,900 1,220 -
-
kWh
$5,900
1,220
MMBtu
06: 2.7226 USE COMPUTER PROGRAMS TO OPTIMIZE HVAC PERFORMANCE Savings:
$6,500
Cost:
-
$6,500 96,000 - - $6,500
96,000
kWh
-
-
MMBtu
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$4,362
Cost:
$4,680
- - $4,362 905 -
-
kWh
$4,362
905
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,400
Cost:
$330
- - $2,400 510 -
-
kWh
$2,400
510
MMBtu
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$12,504
Cost:
$20,000
$12,504 174,636 - - $12,504
174,636
kWh
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,600
Cost:
$1,000
$3,600 50,200 - - $3,600
50,200
kWh
-
-
MMBtu
11: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,300
Cost:
$700
$4,300 69,000 - - $4,300
69,000
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$116,566
Cost:
$396,624
$95,904 1,353,836 $20,662 4,285 $95,904
1,353,836
kWh
$20,662
4,285
MMBtu
TOTAL IMPLEMENTED Savings:
$58,404
Cost:
$373,314
$58,404 820,836 - - $58,404
820,836
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas