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IAC Assessment: DL0127
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IAC Assessment: DL0127
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IAC Center University of Delaware
Assessment Year 2014
Principal Product Eggo Waffles
NAICS 311412 - Frozen Specialty Food Manufacturing
SIC 2038 - Frozen Specialties, Nec
Sales $100,000,000-$500,000,000
# of Employees 120
Plant Area (Sq.Ft.) 100,000
Annual Production 35,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,475,200 13,190,399 kWh $0.11
Natural Gas $90,644 10,859 MMBtu $8.35
TOTAL ENERGY COSTS $1,578,252
RECOMMENDED SAVINGS* $99,700 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,000
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$6,800
Cost:
$100
$6,800 61,000 - - $6,800
61,000
kWh
-
-
MMBtu
02: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$6,800
Cost:
$2,100
$6,800 61,000 - - $6,800
61,000
kWh
-
-
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,300
Cost:
$100
$2,300 21,100 - - $2,300
21,100
kWh
-
-
MMBtu
04: 2.1394 REPLACE STEAM JETS ON VACUUM SYSTEM WITH ELECTRIC MOTOR DRIVEN VACUUM PUMPS Savings:
$1,200
Cost:
$1,800
$1,200 10,600 - - $1,200
10,600
kWh
-
-
MMBtu
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$14,000
Cost:
$50
- - $14,000 1,670 -
-
kWh
$14,000
1,670
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$28,400
Cost:
$2,100
- - $28,400 3,400 -
-
kWh
$28,400
3,400
MMBtu
07: 2.2492 USE "HEAT WHEEL" OR OTHER HEAT EXCHANGER TO CROSS-EXCHANGE BUILDING EXHAUST AIR WITH MAKE-UP AIR Savings:
$15,300
Cost:
$5,700
- - $15,300 1,840 -
-
kWh
$15,300
1,840
MMBtu
08: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,900
Cost:
$13,000
$3,400 30,900 $5,500 660 $3,400
30,900
kWh
$5,500
660
MMBtu
09: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$1,800
Cost:
$250
$1,800 16,500 - - $1,800
16,500
kWh
-
-
MMBtu
10: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$2,900
Cost:
$3,200
$2,900 26,000 - - $2,900
26,000
kWh
-
-
MMBtu
11: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$7,900
Cost:
$5,200
$7,900 71,000 - - $7,900
71,000
kWh
-
-
MMBtu
12: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,400
Cost:
$2,300
$3,400 31,000 - - $3,400
31,000
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$99,700
Cost:
$35,900
$36,500 329,100 $63,200 7,570 $36,500
329,100
kWh
$63,200
7,570
MMBtu
TOTAL IMPLEMENTED Savings:
$12,000
Cost:
$2,650
$12,000 108,500 - - $12,000
108,500
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas