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IAC Assessment: DL0133
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IAC Assessment: DL0133
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IAC Center University of Delaware
Assessment Year 2014
Principal Product Polystyrene products
NAICS 326140 - Polystyrene Foam Product Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 108
Plant Area (Sq.Ft.) 196,000
Annual Production 0 Units
Production Hrs. Annual 4,376
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $316,091 2,791,600 kWh $0.11
Natural Gas $317,103 56,579 MMBtu $5.60
TOTAL ENERGY COSTS $699,282
RECOMMENDED SAVINGS* $113,447 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Water Consumption Electricity Usage Natural Gas Water Disposal Water Consumption
$ kWh $ MMBtu $ Tgal $ Tgal
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$63,690
Cost:
$134,000
$63,690 563,600 - - - - - - $63,690
563,600
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
02: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$11,540
Cost:
$18,000
- - $11,540 2,060 - - - - -
-
kWh
$11,540
2,060
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,385
Cost:
-
$10,385 91,900 - - - - - - $10,385
91,900
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$7,800
Cost:
$6,000
$7,800 69,000 - - - - - - $7,800
69,000
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,170
Cost:
$4,000
$3,170 28,060 - - - - - - $3,170
28,060
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,710
Cost:
$26,460
$6,710 59,360 - - - - - - $6,710
59,360
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
07: 2.1123 INSTALL AUTOMATIC STACK DAMPER Savings:
$3,680
Cost:
$550
- - $3,680 656 - - - - -
-
kWh
$3,680
656
MMBtu
-
-
Tgal
-
-
Tgal
08: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$5,180
Cost:
$15,600
- - - - $2,940 784 $2,240 - -
-
kWh
-
-
MMBtu
$2,940
784
Tgal
$2,240
-
Tgal
09: 2.7314 REDUCE VENTILATION AIR Savings:
$1,110
Cost:
-
$1,110 9,810 - - - - - - $1,110
9,810
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
10: 2.7314 REDUCE VENTILATION AIR Savings:
$182
Cost:
$235
$52 460 $130 23 - - - - $52
460
kWh
$130
23
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$113,447
Cost:
$204,845
$92,917 822,190 $15,350 2,739 $2,940 784 $2,240 - $92,917
822,190
kWh
$15,350
2,739
MMBtu
$2,940
784
Tgal
$2,240
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal $ Tgal
Electricity Usage Natural Gas Water Disposal Water Consumption Electricity Usage Natural Gas Water Disposal Water Consumption