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IAC Assessment: DL0145
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IAC Assessment: DL0145
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IAC Center University of Delaware
Assessment Year 2015
Principal Product Plastics
NAICS 326121 - Unlaminated Plastics Profile Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 134,500
Annual Production 1,500,000,000 Pieces
Production Hrs. Annual 8,568
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,233,839 11,371,830 kWh $0.11
Electricity Demand $159,563 21,134 kW-months/year $7.55
Electricity Fees $29,949 - $ -
Natural Gas $64,867 5,270 MMBtu $12.31
TOTAL ENERGY COSTS $1,488,218
RECOMMENDED SAVINGS* $116,607 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,831
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$48,766
Cost:
$10,000
$44,416 411,260 $4,350 576 - - $44,416
411,260
kWh
$4,350
576
kW-months/year
-
-
MMBtu
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,440
Cost:
-
$9,564 88,560 $876 116 - - $9,564
88,560
kWh
$876
116
kW-months/year
-
-
MMBtu
03: 2.2623 MINIMIZE CONDENSER COOLING WATER TEMPERATURE Savings:
$3,810
Cost:
$700
$3,810 35,320 - - - - $3,810
35,320
kWh
-
-
kW-months/year
-
-
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$14,618
Cost:
$30,804
$13,318 123,320 $1,300 172 - - $13,318
123,320
kWh
$1,300
172
kW-months/year
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$8,334
Cost:
$9,600
$7,624 70,600 $710 94 - - $7,624
70,600
kWh
$710
94
kW-months/year
-
-
MMBtu
06: 2.6232 INSTALL SET-BACK TIMERS Savings:
$6,174
Cost:
$2,500
$5,629 52,125 $545 72 - - $5,629
52,125
kWh
$545
72
kW-months/year
-
-
MMBtu
07: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$3,560
Cost:
$300
$1,580 14,700 - - $1,980 161 $1,580
14,700
kWh
-
-
kW-months/year
$1,980
161
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,831
Cost:
$40,000
$3,216 29,780 $615 82 - - $3,216
29,780
kWh
$615
82
kW-months/year
-
-
MMBtu
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$17,074
Cost:
$64,980
- - - - $17,074 1,387 -
-
kWh
-
-
kW-months/year
$17,074
1,387
MMBtu
TOTAL RECOMMENDED Savings:
$116,607
Cost:
$158,884
$89,157 825,665 $8,396 1,112 $19,054 1,548 $89,157
825,665
kWh
$8,396
1,112
kW-months/year
$19,054
1,548
MMBtu
TOTAL IMPLEMENTED Savings:
$17,831
Cost:
$40,300
$14,360 133,040 $1,491 198 $1,980 161 $14,360
133,040
kWh
$1,491
198
kW-months/year
$1,980
161
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas