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IAC Assessment: DL0215
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IAC Assessment: DL0215
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Delaware
Assessment Year 2023
Principal Product Plastic Bottles
NAICS 326160 - Plastics Bottle Manufacturing
SIC 3085 - Plastics Bottles
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 420,000
Annual Production 2,000,000,000 Units
Production Hrs. Annual 8,760
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $7,382,514 68,223,655 kWh $0.11
Electricity Demand $412,232 129,636 kW-months/year $3.18
Electricity Fees $7,620 - $ -
Natural Gas $249,395 20,853 MMBtu $11.96
TOTAL ENERGY COSTS $8,051,761
RECOMMENDED SAVINGS* $544,761 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $240,340
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.6242 MINIMIZE OPERATION OF EQUIPMENT MAINTAINED IN STANDBY CONDITION Savings:
$29,690
Cost:
-
$29,690 260,400 - - $29,690
260,400
kWh
-
-
MMBtu
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$125,900
Cost:
$30,000
$125,900 1,104,000 - - $125,900
1,104,000
kWh
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$222,700
Cost:
$184,000
$222,700 1,954,000 - - $222,700
1,954,000
kWh
-
-
MMBtu
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$17,640
Cost:
$3,000
$17,640 154,800 - - $17,640
154,800
kWh
-
-
MMBtu
05: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$131,800
Cost:
$250,000
$131,800 1,156,000 - - $131,800
1,156,000
kWh
-
-
MMBtu
06: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$5,033
Cost:
$38,000
$(-2,197) 19,272 $7,230 605 $(-2,197)
19,272
kWh
$7,230
605
MMBtu
07: 2.2444 USE HOT PROCESS FLUIDS TO PREHEAT INCOMING PROCESS FLUIDS Savings:
$11,998
Cost:
$52,900
- - $11,998 1,003 -
-
kWh
$11,998
1,003
MMBtu
TOTAL RECOMMENDED Savings:
$544,761
Cost:
$557,900
$525,533 4,648,472 $19,228 1,608 $525,533
4,648,472
kWh
$19,228
1,608
MMBtu
TOTAL IMPLEMENTED Savings:
$240,340
Cost:
$187,000
$240,340 2,108,800 - - $240,340
2,108,800
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas