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IAC Assessment: DL0222
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IAC Assessment: DL0222
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Delaware
Assessment Year 2023
Principal Product Custom metal, plastic parts and Systems
NAICS 332721 - Precision Turned Product Manufacturing
SIC 3451 - Screw Machine Products
Sales $10,000,000-$50,000,000
# of Employees 41
Plant Area (Sq.Ft.) 45,000
Annual Production 500 Units
Production Hrs. Annual 3,000
Location (State) NJ
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $34,453 219,381 kWh $0.16
Electricity Demand $9,961 1,173 kW-months/year $8.49
Electricity Fees $4,509 - $ -
Natural Gas $8,571 726 MMBtu $11.81
TOTAL ENERGY COSTS $57,494
RECOMMENDED SAVINGS* $15,910 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,704
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$1,009
Cost:
$42
- - - - - - $1,009 37 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,009
37
Tgal
02: 2.6232 INSTALL SET-BACK TIMERS Savings:
$245
Cost:
$130
$192 1,226 $53 6 - - - - $192
1,226
kWh
$53
6
kW-months/year
-
-
MMBtu
-
-
Tgal
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$338
Cost:
$9,500
$266 1,692 $72 9 - - - - $266
1,692
kWh
$72
9
kW-months/year
-
-
MMBtu
-
-
Tgal
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$413
Cost:
-
- - - - $413 35 - - -
-
kWh
-
-
kW-months/year
$413
35
MMBtu
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$402
Cost:
$871
$316 2,011 $86 10 - - - - $316
2,011
kWh
$86
10
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,097
Cost:
$3,000
$861 5,488 $236 28 - - - - $861
5,488
kWh
$236
28
kW-months/year
-
-
MMBtu
-
-
Tgal
07: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$4,366
Cost:
$25,000
$3,124 19,897 $895 105 $347 29 - - $3,124
19,897
kWh
$895
105
kW-months/year
$347
29
MMBtu
-
-
Tgal
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,152
Cost:
$4,581
$4,782 30,455 $1,370 161 - - - - $4,782
30,455
kWh
$1,370
161
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.7493 USE DOUBLE OR TRIPLE GLAZED WINDOWS TO MAINTAIN HIGHER RELATIVE HUMIDITY AND TO REDUCE HEAT LOSSES Savings:
$1,888
Cost:
$2,450
- - - - $1,888 160 - - -
-
kWh
-
-
kW-months/year
$1,888
160
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$15,910
Cost:
$45,574
$9,541 60,769 $2,712 319 $2,648 224 $1,009 37 $9,541
60,769
kWh
$2,712
319
kW-months/year
$2,648
224
MMBtu
$1,009
37
Tgal
TOTAL IMPLEMENTED Savings:
$4,704
Cost:
$34,500
$3,390 21,589 $967 114 $347 29 - - $3,390
21,589
kWh
$967
114
kW-months/year
$347
29
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Usage Electricity Usage Electricity Demand Natural Gas Water Usage