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IAC Assessment: DS0047
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IAC Assessment: DS0047
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IAC Center South Dakota State
Assessment Year 1996
Principal Product Steel Storage Tanks
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $1,000,000-$5,000,000
# of Employees 15
Plant Area (Sq.Ft.) 28,227
Annual Production 900 Pieces
Production Hrs. Annual 2,600
Location (State) ND
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $8,767 263,482 kWh $0.03
Electricity Demand $15,752 1,992 kW-months/year $7.91
Electricity Fees $490 - $ -
Natural Gas $14,310 3,434 MMBtu $4.17
TOTAL ENERGY COSTS $40,581
RECOMMENDED SAVINGS* $18,952 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,202
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,167
Cost:
$2,391
- - $2,167 - - - - - -
-
kWh
$2,167
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,884
Cost:
$5,600
$542 15,533 $1,342 199 - - - - $542
15,533
kWh
$1,342
199
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$595
Cost:
$2,186
$90 2,638 $505 74 - - - - $90
2,638
kWh
$505
74
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$461
Cost:
$50
$461 13,189 - - - - - - $461
13,189
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
05: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$7,750
Cost:
$10,200
- - - - - - $7,750 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,750
-
$
06: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$3,602
Cost:
$11,180
- - - - $3,602 864 - - -
-
kWh
-
-
kW-months/year
$3,602
864
MMBtu
-
-
$
07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,493
Cost:
$1,975
- - - - $2,493 598 - - -
-
kWh
-
-
kW-months/year
$2,493
598
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$18,952
Cost:
$33,582
$1,093 31,360 $4,014 273 $6,095 1,462 $7,750 - $1,093
31,360
kWh
$4,014
273
kW-months/year
$6,095
1,462
MMBtu
$7,750
-
$
TOTAL IMPLEMENTED Savings:
$11,202
Cost:
$23,382
$1,093 31,360 $4,014 273 $6,095 1,462 - - $1,093
31,360
kWh
$4,014
273
kW-months/year
$6,095
1,462
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost