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IAC Assessment: DS0073
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IAC Assessment: DS0073
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IAC Center South Dakota State
Assessment Year 1996
Principal Product Corrugated Containers
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 129
Plant Area (Sq.Ft.) 240,000
Annual Production 564,000 Thousand Feet
Production Hrs. Annual 5,200
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $121,658 3,925,557 kWh $0.03
Electricity Demand $78,976 10,548 kW-months/year $7.49
Electricity Fees $7,342 - $ -
Natural Gas $92,177 42,104 MMBtu $2.19
LPG $3,887 56 MMBtu $69.41
Fuel Oil #2 $20,239 3,920 MMBtu $5.16
TOTAL ENERGY COSTS $(-761,522)
RECOMMENDED SAVINGS* $46,896 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,788
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
01: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,407
Cost:
$400
- - - - - - $1,407 636,600 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,407
636,600
Tgal
-
-
Tgal
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,263
Cost:
$340
- - - - $11,263 5,143 - - - - -
-
kWh
-
-
kW-months/year
$11,263
5,143
MMBtu
-
-
Tgal
-
-
Tgal
03: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$1,223
Cost:
$6,467
$777 25,205 $446 60 - - - - - - $777
25,205
kWh
$446
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
04: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,106
Cost:
-
$1,106 35,756 - - - - - - - - $1,106
35,756
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$701
Cost:
-
$701 22,567 - - - - - - - - $701
22,567
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
06: 3.4156 USE FLOW CONTROL VALVES ON EQUIPMENT TO OPTIMIZE WATER USE Savings:
$3,061
Cost:
$380
- - - - - - $1,823 825,000 $1,238 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,823
825,000
Tgal
$1,238
-
Tgal
07: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$19,400
Cost:
$1,600
- - - - $17,201 7,854 $1,310 592,618 $889 - -
-
kWh
-
-
kW-months/year
$17,201
7,854
MMBtu
$1,310
592,618
Tgal
$889
-
Tgal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,117
Cost:
$300
$1,117 36,049 - - - - - - - - $1,117
36,049
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
09: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$7,618
Cost:
$2,100
- - - - $7,618 3,479 - - - - -
-
kWh
-
-
kW-months/year
$7,618
3,479
MMBtu
-
-
Tgal
-
-
Tgal
TOTAL RECOMMENDED Savings:
$46,896
Cost:
$11,587
$3,701 119,577 $446 60 $36,082 16,476 $4,540 2,054,218 $2,127 - $3,701
119,577
kWh
$446
60
kW-months/year
$36,082
16,476
MMBtu
$4,540
2,054,218
Tgal
$2,127
-
Tgal
TOTAL IMPLEMENTED Savings:
$44,788
Cost:
$11,187
$3,000 97,010 $446 60 $36,082 16,476 $3,133 1,417,618 $2,127 - $3,000
97,010
kWh
$446
60
kW-months/year
$36,082
16,476
MMBtu
$3,133
1,417,618
Tgal
$2,127
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption