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IAC Assessment: DS0076
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IAC Assessment: DS0076
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Plastic Screen Printed Interior Signs
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 160
Plant Area (Sq.Ft.) 75,298
Annual Production 500,000 Pieces
Production Hrs. Annual 6,136
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,751 1,942,556 kWh $0.03
Electricity Demand $37,100 5,273 kW-months/year $7.04
Electricity Fees $1,922 - $ -
Natural Gas $16,609 3,559 MMBtu $4.67
TOTAL ENERGY COSTS $117,314
RECOMMENDED SAVINGS* $68,261 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,856
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,495
Cost:
$6,331
$2,338 70,926 $1,157 164 - - - - - - - - $2,338
70,926
kWh
$1,157
164
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$704
Cost:
-
$704 21,395 - - - - - - - - - - $704
21,395
kWh
-
-
kW-months/year
-
-
Tgal
-
-
lb
-
-
$
-
-
Tgal
03: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$8,657
Cost:
$9,360
$(-652) (-19,637) $(-270) (-38) $6,480 2,817,216 - - - - $3,099 - $(-652)
(-19,637)
kWh
$(-270)
(-38)
kW-months/year
$6,480
2,817,216
Tgal
-
-
lb
-
-
$
$3,099
-
Tgal
04: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$7,401
Cost:
$25,100
$(-64) (-2,052) $(-630) (-90) - - $8,095 134,921 - - - - $(-64)
(-2,052)
kWh
$(-630)
(-90)
kW-months/year
-
-
Tgal
$8,095
134,921
lb
-
-
$
-
-
Tgal
05: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$48,004
Cost:
$8,444
$111 3,517 $(-363) (-52) - - - - $48,256 - - - $111
3,517
kWh
$(-363)
(-52)
kW-months/year
-
-
Tgal
-
-
lb
$48,256
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$68,261
Cost:
$49,235
$2,437 74,149 $(-106) (-16) $6,480 2,817,216 $8,095 134,921 $48,256 - $3,099 - $2,437
74,149
kWh
$(-106)
(-16)
kW-months/year
$6,480
2,817,216
Tgal
$8,095
134,921
lb
$48,256
-
$
$3,099
-
Tgal
TOTAL IMPLEMENTED Savings:
$12,856
Cost:
$15,691
$2,390 72,684 $887 126 $6,480 2,817,216 - - - - $3,099 - $2,390
72,684
kWh
$887
126
kW-months/year
$6,480
2,817,216
Tgal
-
-
lb
-
-
$
$3,099
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal $ lb $ $ $ Tgal
Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption Electricity Usage Electricity Demand Water Disposal Solid Waste (non-haz) Personnel Changes Water Consumption