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IAC Assessment: DS0082
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IAC Assessment: DS0082
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Specialized Tools and Heavy Equipment
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 700
Plant Area (Sq.Ft.) 316,343
Annual Production 1,500,000 Pieces
Production Hrs. Annual 5,200
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $233,235 9,587,632 kWh $0.02
Electricity Demand $277,614 23,400 kW-months/year $11.86
Electricity Fees $14,154 - $ -
Natural Gas $112,121 50,254 MMBtu $2.23
LPG $43,351 7,576 MMBtu $5.72
TOTAL ENERGY COSTS $681,440
RECOMMENDED SAVINGS* $55,209 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,882
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$15,969
Cost:
$44,572
$7,558 315,064 $8,411 709 - - - - - - - - - - - - $7,558
315,064
kWh
$8,411
709
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,402
Cost:
$1,260
$719 29,894 $683 58 - - - - - - - - - - - - $719
29,894
kWh
$683
58
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,060
Cost:
$1,230
- - - - $2,060 924 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,060
924
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 3.4151 MINIMIZE WATER USAGE Savings:
$2,363
Cost:
$2,200
- - - - - - - - - - - - - - $2,363 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
-
-
$
$2,363
-
Tgal
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$1,373
Cost:
$1,500
$(-48) (-2,052) $(-534) (-48) - - $371 528 - - - - $1,584 - - - $(-48)
(-2,052)
kWh
$(-534)
(-48)
kW-months/year
-
-
MMBtu
$371
528
gal
-
-
$
-
-
$
$1,584
-
$
-
-
Tgal
06: 3.1175 USE A DIFFERENT OR RECYCLED RAW MATERIAL Savings:
$2,552
Cost:
-
- - - - - - - - - - $2,552 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$2,552
-
$
-
-
$
-
-
Tgal
07: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$29,490
Cost:
$10,700
- - - - - - - - $29,490 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$29,490
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$55,209
Cost:
$61,462
$8,229 342,906 $8,560 719 $2,060 924 $371 528 $29,490 - $2,552 - $1,584 - $2,363 - $8,229
342,906
kWh
$8,560
719
kW-months/year
$2,060
924
MMBtu
$371
528
gal
$29,490
-
$
$2,552
-
$
$1,584
-
$
$2,363
-
Tgal
TOTAL IMPLEMENTED Savings:
$49,882
Cost:
$58,702
$7,558 315,064 $8,411 709 $2,060 924 - - $29,490 - - - - - $2,363 - $7,558
315,064
kWh
$8,411
709
kW-months/year
$2,060
924
MMBtu
-
-
gal
$29,490
-
$
-
-
$
-
-
$
$2,363
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Water Consumption