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IAC Assessment: DS0083
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IAC Assessment: DS0083
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Farm Equipment and Custom Metal Fabrication
NAICS n/a
SIC 3523 - Farm Machinery And Equipment
Sales $5,000,000-$10,000,000
# of Employees 85
Plant Area (Sq.Ft.) 109,371
Annual Production 80,000 Pounds
Production Hrs. Annual 4,160
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $24,153 872,802 kWh $0.03
Electricity Demand $35,008 2,947 kW-months/year $11.88
Electricity Fees $2,241 - $ -
Natural Gas $12,362 13,895 MMBtu $0.89
LPG $7,244 666 MMBtu $10.88
TOTAL ENERGY COSTS $84,224
RECOMMENDED SAVINGS* $30,373 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,541
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,163
Cost:
$7,878
$1,241 44,256 $2,922 246 - - - - - - - - $1,241
44,256
kWh
$2,922
246
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,832
Cost:
$1,000
- - - - $3,832 1,666 - - - - - - -
-
kWh
-
-
kW-months/year
$3,832
1,666
MMBtu
-
-
$
-
-
$
-
-
Tgal
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,269
Cost:
$256
$784 28,136 $485 41 - - - - - - - - $784
28,136
kWh
$485
41
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
Tgal
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$3,750
Cost:
$4,844
- - - - - - - - $3,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$3,750
-
$
-
-
Tgal
05: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$589
Cost:
$352
- - - - - - - - - - $589 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$589
-
Tgal
06: 3.2176 INCREASE USE OF AUTOMATION Savings:
$16,770
Cost:
$30,000
- - - - - - $16,770 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,770
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$30,373
Cost:
$44,330
$2,025 72,392 $3,407 287 $3,832 1,666 $16,770 - $3,750 - $589 - $2,025
72,392
kWh
$3,407
287
kW-months/year
$3,832
1,666
MMBtu
$16,770
-
$
$3,750
-
$
$589
-
Tgal
TOTAL IMPLEMENTED Savings:
$26,541
Cost:
$43,330
$2,025 72,392 $3,407 287 - - $16,770 - $3,750 - $589 - $2,025
72,392
kWh
$3,407
287
kW-months/year
-
-
MMBtu
$16,770
-
$
$3,750
-
$
$589
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Water Consumption