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IAC Assessment: DS0087
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IAC Assessment: DS0087
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Hand Rollers and Auto Sleeves
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 83,235
Annual Production 114 Pieces
Production Hrs. Annual 4,160
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $34,978 868,699 kWh $0.04
Electricity Demand $4,416 2,208 kW-months/year $2.00
Electricity Fees $2,942 - $ -
Natural Gas $16,029 3,123 MMBtu $5.13
TOTAL ENERGY COSTS $68,859
RECOMMENDED SAVINGS* $72,374 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,826
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,061
Cost:
$60
$2,925 72,685 $136 68 - - - - - - - - $2,925
72,685
kWh
$136
68
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,586
Cost:
$10,503
$2,288 56,858 $298 149 - - - - - - - - $2,288
56,858
kWh
$298
149
kW-months/year
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$675
Cost:
$100
- - - - - - - - - - $675 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$675
-
$
04: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$2,250
Cost:
$750
- - - - - - $2,250 14,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$2,250
14,400
lb
-
-
$
-
-
$
05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$3,009
Cost:
$4,500
- - - - - - $3,009 32,400 - - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$3,009
32,400
lb
-
-
$
-
-
$
06: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$3,515
Cost:
$6,000
- - - - $1,715 46 - - $1,800 - - - -
-
kWh
-
-
kW-months/year
$1,715
46
gal
-
-
lb
$1,800
-
$
-
-
$
07: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$57,278
Cost:
$44,580
- - - - - - - - - - $57,278 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
$57,278
-
$
TOTAL RECOMMENDED Savings:
$72,374
Cost:
$66,493
$5,213 129,543 $434 217 $1,715 46 $5,259 46,800 $1,800 - $57,953 - $5,213
129,543
kWh
$434
217
kW-months/year
$1,715
46
gal
$5,259
46,800
lb
$1,800
-
$
$57,953
-
$
TOTAL IMPLEMENTED Savings:
$8,826
Cost:
$6,810
$2,925 72,685 $136 68 $1,715 46 $2,250 14,400 $1,800 - - - $2,925
72,685
kWh
$136
68
kW-months/year
$1,715
46
gal
$2,250
14,400
lb
$1,800
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes