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IAC Assessment: DS0089
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IAC Assessment: DS0089
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Plastic Bags
NAICS n/a
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 100,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $395,483 11,608,441 kWh $0.03
Electricity Demand $180,090 25,404 kW-months/year $7.09
Electricity Fees $12,421 - $ -
Natural Gas $100,160 31,281 MMBtu $3.20
LPG $53,964 4,833 MMBtu $11.17
TOTAL ENERGY COSTS $757,221
RECOMMENDED SAVINGS* $59,219 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,980
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ gal $ $ $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,041
Cost:
$1,750
- - - - $7,041 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,041
-
$
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$296
Cost:
$450
$261 7,620 $35 5 - - - - - - - - - - - - - - $261
7,620
kWh
$35
5
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
03: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$1,298
Cost:
$1,100
- - - - - - $1,298 742,997 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,298
742,997
Tgal
-
-
gal
-
-
gal
-
-
$
-
-
$
-
-
$
04: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$670
Cost:
-
- - - - - - - - $670 440 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
$670
440
gal
-
-
gal
-
-
$
-
-
$
-
-
$
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$8,273
Cost:
$7,500
$(-806) (-23,740) - - - - - - - - $1,858 2,093 $(-2,496) - - - $9,717 - $(-806)
(-23,740)
kWh
-
-
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
$1,858
2,093
gal
$(-2,496)
-
$
-
-
$
$9,717
-
$
06: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$41,641
Cost:
$2,315
$(-452) (-13,189) $(-147) (-64) - - - - - - - - - - $42,240 - - - $(-452)
(-13,189)
kWh
$(-147)
(-64)
kW-months/year
-
-
$
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
$42,240
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,219
Cost:
$13,115
$(-997) (-29,309) $(-112) (-59) $7,041 - $1,298 742,997 $670 440 $1,858 2,093 $(-2,496) - $42,240 - $9,717 - $(-997)
(-29,309)
kWh
$(-112)
(-59)
kW-months/year
$7,041
-
$
$1,298
742,997
Tgal
$670
440
gal
$1,858
2,093
gal
$(-2,496)
-
$
$42,240
-
$
$9,717
-
$
TOTAL IMPLEMENTED Savings:
$49,980
Cost:
$5,165
$(-452) (-13,189) $(-147) (-64) $7,041 - $1,298 742,997 - - - - - - $42,240 - - - $(-452)
(-13,189)
kWh
$(-147)
(-64)
kW-months/year
$7,041
-
$
$1,298
742,997
Tgal
-
-
gal
-
-
gal
-
-
$
$42,240
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ Tgal $ gal $ gal $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Administrative Changes Ancillary Material Cost