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IAC Assessment: DS0090
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IAC Assessment: DS0090
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Fine Line Computer Components
NAICS n/a
SIC 3231 - Products Of Purchased Glass
Sales $10,000,000-$50,000,000
# of Employees 230
Plant Area (Sq.Ft.) 116,800
Annual Production 1,500,000 Pieces
Production Hrs. Annual 5,200
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,092 6,421,747 kWh $0.02
Electricity Demand $94,685 14,076 kW-months/year $6.73
Electricity Fees $2,237 - $ -
Natural Gas $63,908 21,825 MMBtu $2.93
LPG $14,800 1,385 MMBtu $10.69
TOTAL ENERGY COSTS $390,276
RECOMMENDED SAVINGS* $128,759 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,929
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
01: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,097
Cost:
$1,800
$766 42,497 $331 49 - - - - - - - - - - - - - - $766
42,497
kWh
$331
49
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,210
Cost:
$1,910
- - - - $1,692 651 $518 49 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,692
651
MMBtu
$518
49
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.2514 COVER OPEN TANKS Savings:
$634
Cost:
$242
- - - - $634 217 - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$634
217
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$16,937
Cost:
$20,000
$(-1,092) (-60,668) $(-853) (-127) - - - - $13,342 8,777,520 - - - - - - $5,540 - $(-1,092)
(-60,668)
kWh
$(-853)
(-127)
kW-months/year
-
-
MMBtu
-
-
MMBtu
$13,342
8,777,520
Tgal
-
-
lb
-
-
$
-
-
$
$5,540
-
Tgal
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$10,196
Cost:
$32,400
$(-405) (-22,567) $(-3,443) (-512) - - - - - - $16,384 65,800 $(-2,340) - - - - - $(-405)
(-22,567)
kWh
$(-3,443)
(-512)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
$16,384
65,800
lb
$(-2,340)
-
$
-
-
$
-
-
Tgal
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$13,735
Cost:
$9,500
- - - - - - - - $13,735 9,036,000 - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$13,735
9,036,000
Tgal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
07: 2.1335 REPLACE GASOLINE WITH DIESEL, LPG, OR NATURAL GAS Savings:
$13,750
Cost:
$19,000
- - - - - - - - - - - - - - $13,750 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
$13,750
-
$
-
-
Tgal
08: 4.5140 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE HANDLING COSTS Savings:
$70,200
Cost:
$65,000
- - - - - - - - - - - - $70,200 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
Tgal
-
-
lb
$70,200
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$128,759
Cost:
$149,852
$(-731) (-40,738) $(-3,965) (-590) $2,326 868 $518 49 $27,077 17,813,520 $16,384 65,800 $67,860 - $13,750 - $5,540 - $(-731)
(-40,738)
kWh
$(-3,965)
(-590)
kW-months/year
$2,326
868
MMBtu
$518
49
MMBtu
$27,077
17,813,520
Tgal
$16,384
65,800
lb
$67,860
-
$
$13,750
-
$
$5,540
-
Tgal
TOTAL IMPLEMENTED Savings:
$117,929
Cost:
$117,210
$(-326) (-18,171) $(-522) (-78) $1,692 651 $518 49 $27,077 17,813,520 - - $70,200 - $13,750 - $5,540 - $(-326)
(-18,171)
kWh
$(-522)
(-78)
kW-months/year
$1,692
651
MMBtu
$518
49
MMBtu
$27,077
17,813,520
Tgal
-
-
lb
$70,200
-
$
$13,750
-
$
$5,540
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ Tgal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas LPG Water Disposal Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption