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IAC Assessment: DS0092
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IAC Assessment: DS0092
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Metal Fabricated Products
NAICS n/a
SIC 3312 - Blast Furnaces And Steel Mills
Sales $1,000,000-$5,000,000
# of Employees 45
Plant Area (Sq.Ft.) 95,000
Annual Production 9,000 Tons
Production Hrs. Annual 4,940
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $38,314 1,163,540 kWh $0.03
Electricity Demand $36,648 4,896 kW-months/year $7.49
Electricity Fees $11,779 - $ -
Natural Gas $9,870 3,653 MMBtu $2.70
LPG $6,594 734 MMBtu $8.98
TOTAL ENERGY COSTS $114,233
RECOMMENDED SAVINGS* $21,350 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $15,656
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,439
Cost:
$2,055
$801 24,326 $638 85 - - - - - - - - - - $801
24,326
kWh
$638
85
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$327
Cost:
$280
$255 7,620 $72 10 - - - - - - - - - - $255
7,620
kWh
$72
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$134
Cost:
$182
$105 17,292 $29 4 - - - - - - - - - - $105
17,292
kWh
$29
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$1,905
Cost:
$2,100
- - - - $1,905 706 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,905
706
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$2,123
Cost:
$700
- - - - - - $341 62 - - - - $1,782 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$341
62
gal
-
-
lb
-
-
$
$1,782
-
$
06: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$227
Cost:
$750
- - - - - - - - $227 3,600 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$227
3,600
lb
-
-
$
-
-
$
07: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$12,302
Cost:
$5,500
- - - - - - - - - - $12,302 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$12,302
-
$
-
-
$
08: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,893
Cost:
$360
- - - - - - - - - - $2,893 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$2,893
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$21,350
Cost:
$11,927
$1,161 49,238 $739 99 $1,905 706 $341 62 $227 3,600 $15,195 - $1,782 - $1,161
49,238
kWh
$739
99
kW-months/year
$1,905
706
MMBtu
$341
62
gal
$227
3,600
lb
$15,195
-
$
$1,782
-
$
TOTAL IMPLEMENTED Savings:
$15,656
Cost:
$6,322
$360 24,912 $101 14 - - - - - - $15,195 - - - $360
24,912
kWh
$101
14
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$15,195
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Ancillary Material Cost