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IAC Assessment: DS0095
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IAC Assessment: DS0095
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Processed Grains
NAICS n/a
SIC 2041 - Flour And Other Grain Mill Products
Sales $5,000,000-$10,000,000
# of Employees 44
Plant Area (Sq.Ft.) 25,200
Annual Production 13,500 Tons
Production Hrs. Annual 4,160
Location (State) ND
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $66,745 2,330,012 kWh $0.03
Electricity Demand $65,304 9,480 kW-months/year $6.89
Electricity Fees $2,831 - $ -
Natural Gas $35,527 7,964 MMBtu $4.46
TOTAL ENERGY COSTS $174,160
RECOMMENDED SAVINGS* $34,180 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,402
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,324
Cost:
$7,600
$1,348 46,600 $976 142 - - - - - - - - - - $1,348
46,600
kWh
$976
142
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$179
Cost:
$53
$179 6,155 - - - - - - - - - - - - $179
6,155
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$472
Cost:
$750
$348 12,016 $124 18 - - - - - - - - - - $348
12,016
kWh
$124
18
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,824
Cost:
$2,094
- - - - $1,824 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,824
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
05: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$11,890
Cost:
$4,000
- - - - - - - - $890 - $11,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$890
-
lb
$11,000
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$13,509
Cost:
$62,000
- - - - - - $13,509 3,038 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,509
3,038
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$3,982
Cost:
$2,500
- - - - - - - - - - - - $3,982 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$3,982
-
$
TOTAL RECOMMENDED Savings:
$34,180
Cost:
$78,997
$1,875 64,771 $1,100 160 $1,824 - $13,509 3,038 $890 - $11,000 - $3,982 - $1,875
64,771
kWh
$1,100
160
kW-months/year
$1,824
-
$
$13,509
3,038
MMBtu
$890
-
lb
$11,000
-
$
$3,982
-
$
TOTAL IMPLEMENTED Savings:
$27,402
Cost:
$68,147
$179 6,155 - - $1,824 - $13,509 3,038 $890 - $11,000 - - - $179
6,155
kWh
-
-
kW-months/year
$1,824
-
$
$13,509
3,038
MMBtu
$890
-
lb
$11,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Ancillary Material Cost