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IAC Assessment: DS0097
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IAC Assessment: DS0097
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IAC Center South Dakota State
Assessment Year 1997
Principal Product Custom Molded Rubber Parts
NAICS n/a
SIC 3061 - Mechanical Rubber Goods
Sales $5,000,000-$10,000,000
# of Employees 136
Plant Area (Sq.Ft.) 26,000
Annual Production 23,453,740 Pieces
Production Hrs. Annual 7,904
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $141,498 3,294,842 kWh $0.04
Electricity Demand $62,082 8,016 kW-months/year $7.74
Electricity Fees $1,980 - $ -
LPG $8,173 1,079 MMBtu $7.57
TOTAL ENERGY COSTS $231,855
RECOMMENDED SAVINGS* $79,774 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $49,625
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes By-product Production
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,061
Cost:
$6,939
$5,489 127,784 $1,572 203 - - - - - - - - - - $5,489
127,784
kWh
$1,572
203
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$509
Cost:
$300
$407 9,379 $102 13 - - - - - - - - - - $407
9,379
kWh
$102
13
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$529
Cost:
$172
$464 10,844 $65 8 - - - - - - - - - - $464
10,844
kWh
$65
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$18,685
Cost:
$32,775
$21,982 511,723 $7,068 912 $(-10,365) (-2,073) - - - - - - - - $21,982
511,723
kWh
$7,068
912
kW-months/year
$(-10,365)
(-2,073)
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 3.5313 INCREASE AMOUNT OF WASTE RECOVERED FOR RESALE Savings:
$10,747
Cost:
$27,600
$(-1,981) (-46,014) $(-1,358) (-175) - - - - - - $(-6,240) - $20,326 - $(-1,981)
(-46,014)
kWh
$(-1,358)
(-175)
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$(-6,240)
-
$
$20,326
-
$
06: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$717
Cost:
$15,900
$(-4,449) (-103,458) $(-3,618) (-467) - - - - $8,784 - - - - - $(-4,449)
(-103,458)
kWh
$(-3,618)
(-467)
kW-months/year
-
-
MMBtu
-
-
gal
$8,784
-
lb
-
-
$
-
-
$
07: 3.5111 FILTER AND REUSE HYDRAULIC OIL Savings:
$1,905
Cost:
-
- - - - - - $1,905 3,318 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,905
3,318
gal
-
-
lb
-
-
$
-
-
$
08: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$39,621
Cost:
$9,000
$(-1,551) (-36,049) $(-428) (-55) - - - - - - $41,600 - - - $(-1,551)
(-36,049)
kWh
$(-428)
(-55)
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$41,600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$79,774
Cost:
$92,686
$20,361 474,209 $3,403 439 $(-10,365) (-2,073) $1,905 3,318 $8,784 - $35,360 - $20,326 - $20,361
474,209
kWh
$3,403
439
kW-months/year
$(-10,365)
(-2,073)
MMBtu
$1,905
3,318
gal
$8,784
-
lb
$35,360
-
$
$20,326
-
$
TOTAL IMPLEMENTED Savings:
$49,625
Cost:
$16,411
$4,809 111,958 $1,311 169 - - $1,905 3,318 - - $41,600 - - - $4,809
111,958
kWh
$1,311
169
kW-months/year
-
-
MMBtu
$1,905
3,318
gal
-
-
lb
$41,600
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes By-product Production Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Personnel Changes By-product Production