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IAC Assessment: DS0103
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IAC Assessment: DS0103
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IAC Center South Dakota State
Assessment Year 1998
Principal Product Proximity Sensors and Cordsets
NAICS n/a
SIC 3625 - Relays And Industrial Controls
Sales $10,000,000-$50,000,000
# of Employees 204
Plant Area (Sq.Ft.) 78,000
Annual Production 1,716,000 Pieces
Production Hrs. Annual 4,160
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $34,470 1,112,251 kWh $0.03
Electricity Demand $31,165 4,164 kW-months/year $7.48
Electricity Fees $4,018 - $ -
Natural Gas $17,985 7,203 MMBtu $2.50
TOTAL ENERGY COSTS $111,262
RECOMMENDED SAVINGS* $53,953 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,728
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,332
Cost:
$2,000
- - - - $3,332 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,332
-
$
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$316
Cost:
$625
$187 6,155 $129 17 - - - - - - - - $187
6,155
kWh
$129
17
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
03: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$5,343
Cost:
$4,500
- - - - - - $5,343 38,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$5,343
38,000
lb
-
-
$
-
-
$
04: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$1,970
Cost:
$100
- - - - - - $1,970 39,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,970
39,000
lb
-
-
$
-
-
$
05: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$42,882
Cost:
$32,000
- - - - - - - - - - $42,882 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$42,882
-
$
06: 2.6124 ESTABLISH EQUIPMENT MAINTENANCE SCHEDULE Savings:
$110
Cost:
-
- - - - - - - - $110 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$110
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$53,953
Cost:
$39,225
$187 6,155 $129 17 $3,332 - $7,313 77,000 $110 - $42,882 - $187
6,155
kWh
$129
17
kW-months/year
$3,332
-
$
$7,313
77,000
lb
$110
-
$
$42,882
-
$
TOTAL IMPLEMENTED Savings:
$5,728
Cost:
$2,725
$187 6,155 $129 17 $3,332 - $1,970 39,000 $110 - - - $187
6,155
kWh
$129
17
kW-months/year
$3,332
-
$
$1,970
39,000
lb
$110
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost