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IAC Assessment: DS0121
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IAC Assessment: DS0121
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IAC Center South Dakota State
Assessment Year 1998
Principal Product Precision Granite Bases
NAICS n/a
SIC 3298 -
Sales $5,000,000-$10,000,000
# of Employees 90
Plant Area (Sq.Ft.) 68,990
Annual Production 9,000,000 Pounds
Production Hrs. Annual 4,940
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $35,696 1,064,771 kWh $0.03
Electricity Demand $21,378 2,782 kW-months/year $7.68
Electricity Fees $185 - $ -
Natural Gas $8,492 1,833 MMBtu $4.63
LPG $3,273 280 MMBtu $11.69
TOTAL ENERGY COSTS $83,574
RECOMMENDED SAVINGS* $33,852 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,221
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
01: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,311
Cost:
$1,155
- - - - $1,311 283 - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,311
283
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$240
Cost:
$250
$152 4,396 $88 11 - - - - - - - - - - $152
4,396
kWh
$88
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$679
Cost:
$50
$679 19,930 - - - - - - - - - - - - $679
19,930
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
Tgal
04: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$1,620
Cost:
$1,350
- - - - - - - - - - $1,620 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$1,620
-
$
-
-
Tgal
05: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$962
Cost:
$74
- - - - - - - - - - - - $962 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
$962
-
Tgal
06: 3.7135 MINIMIZE USE OF RAGS THROUGH WORKER TRAINING Savings:
$11,700
Cost:
$700
- - - - - - - - - - $11,700 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$11,700
-
$
-
-
Tgal
07: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$700
Cost:
$6
- - - - - - - - $700 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$700
-
$
-
-
$
-
-
Tgal
08: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$16,640
Cost:
-
- - - - - - $16,640 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$16,640
-
$
-
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$33,852
Cost:
$3,585
$831 24,326 $88 11 $1,311 283 $16,640 - $700 - $13,320 - $962 - $831
24,326
kWh
$88
11
kW-months/year
$1,311
283
MMBtu
$16,640
-
$
$700
-
$
$13,320
-
$
$962
-
Tgal
TOTAL IMPLEMENTED Savings:
$19,221
Cost:
$380
$831 24,326 $88 11 - - $16,640 - $700 - - - $962 - $831
24,326
kWh
$88
11
kW-months/year
-
-
MMBtu
$16,640
-
$
$700
-
$
-
-
$
$962
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Primary Raw Material Water Consumption