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IAC Assessment: DS0125
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IAC Assessment: DS0125
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IAC Center South Dakota State
Assessment Year 1998
Principal Product Rotary Lawnmaower Blades
NAICS n/a
SIC 3545 - Machine Tool Accessories
Sales $5,000,000-$10,000,000
# of Employees 60
Plant Area (Sq.Ft.) 40,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 7,488
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $130,725 4,009,672 kWh $0.03
Electricity Demand $69,153 11,172 kW-months/year $6.19
Electricity Fees $695 - $ -
Natural Gas $44,308 8,343 MMBtu $5.31
LPG $4,925 231 MMBtu $21.32
TOTAL ENERGY COSTS $274,748
RECOMMENDED SAVINGS* $141,183 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,593
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,442
Cost:
$5,715
$1,848 55,979 $594 96 - - - - - - - - - - $1,848
55,979
kWh
$594
96
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,211
Cost:
$120
$973 29,601 $238 36 - - - - - - - - - - $973
29,601
kWh
$238
36
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,394
Cost:
$2,450
$11,394 345,252 - - - - - - - - - - - - $11,394
345,252
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$25,208
Cost:
$74,000
$20,150 610,785 $18,199 2,940 $(-13,141) (-2,475) - - - - - - - - $20,150
610,785
kWh
$18,199
2,940
kW-months/year
$(-13,141)
(-2,475)
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 3.4151 MINIMIZE WATER USAGE Savings:
$10,382
Cost:
$3,088
- - - - - - $7,843 1,867,320 - - - - $2,539 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$7,843
1,867,320
Tgal
-
-
$
-
-
$
$2,539
-
Tgal
06: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$3,714
Cost:
$1,350
- - - - - - - - - - $3,714 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$3,714
-
$
-
-
Tgal
07: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$86,832
Cost:
$45,000
- - - - - - - - $86,832 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$86,832
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$141,183
Cost:
$131,723
$34,365 1,041,617 $19,031 3,072 $(-13,141) (-2,475) $7,843 1,867,320 $86,832 - $3,714 - $2,539 - $34,365
1,041,617
kWh
$19,031
3,072
kW-months/year
$(-13,141)
(-2,475)
MMBtu
$7,843
1,867,320
Tgal
$86,832
-
$
$3,714
-
$
$2,539
-
Tgal
TOTAL IMPLEMENTED Savings:
$11,593
Cost:
$3,208
$973 29,601 $238 36 - - $7,843 1,867,320 - - - - $2,539 - $973
29,601
kWh
$238
36
kW-months/year
-
-
MMBtu
$7,843
1,867,320
Tgal
-
-
$
-
-
$
$2,539
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption