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IAC Assessment: DS0135
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IAC Assessment: DS0135
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Security Doors and Frames
NAICS n/a
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 171
Plant Area (Sq.Ft.) 100,000
Annual Production 65,000 Pieces
Production Hrs. Annual 5,564
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $62,281 2,197,538 kWh $0.03
Electricity Demand $43,926 5,616 kW-months/year $7.82
Electricity Fees $6,011 - $ -
Natural Gas $28,434 8,614 MMBtu $3.30
LPG $3,133 275 MMBtu $11.39
TOTAL ENERGY COSTS $97,670
RECOMMENDED SAVINGS* $51,641 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,540
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$835
Cost:
$2,974
$422 14,947 $413 53 - - - - - - - - - - $422
14,947
kWh
$413
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,395
Cost:
$351
$2,743 97,890 $1,652 211 - - - - - - - - - - $2,743
97,890
kWh
$1,652
211
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,760
Cost:
$6,500
- - - - $5,760 1,596 - - - - - - - - -
-
kWh
-
-
kW-months/year
$5,760
1,596
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,263
Cost:
$22,640
- - - - $11,263 8,408 - - - - - - - - -
-
kWh
-
-
kW-months/year
$11,263
8,408
MMBtu
-
-
Tgal
-
-
$
-
-
$
-
-
Tgal
05: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$6,203
Cost:
$15,000
$(-974) (-34,877) $(-1,389) (-178) - - $4,283 2,519,325 - - - - $4,283 - $(-974)
(-34,877)
kWh
$(-1,389)
(-178)
kW-months/year
-
-
MMBtu
$4,283
2,519,325
Tgal
-
-
$
-
-
$
$4,283
-
Tgal
06: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$3,290
Cost:
$12,726
- - - - - - - - - - $3,290 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$3,290
-
$
-
-
Tgal
07: 3.2176 INCREASE USE OF AUTOMATION Savings:
$3,744
Cost:
$160
- - - - - - - - $3,744 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,744
-
$
-
-
$
-
-
Tgal
08: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$1,875
Cost:
$3,856
- - - - - - - - - - $1,875 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$1,875
-
$
-
-
Tgal
09: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$14,276
Cost:
$9,589
- - - - - - - - - - $14,276 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
$14,276
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$51,641
Cost:
$73,796
$2,191 77,960 $676 86 $17,023 10,004 $4,283 2,519,325 $3,744 - $19,441 - $4,283 - $2,191
77,960
kWh
$676
86
kW-months/year
$17,023
10,004
MMBtu
$4,283
2,519,325
Tgal
$3,744
-
$
$19,441
-
$
$4,283
-
Tgal
TOTAL IMPLEMENTED Savings:
$26,540
Cost:
$25,800
$3,165 112,837 $2,065 264 - - - - $3,744 - $17,566 - - - $3,165
112,837
kWh
$2,065
264
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,744
-
$
$17,566
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Administrative Changes Water Consumption