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IAC Assessment: DS0136
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IAC Assessment: DS0136
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Precision measuring tools and optical comparators
NAICS n/a
SIC 3545 - Machine Tool Accessories
Sales $5,000,000-$10,000,000
# of Employees 110
Plant Area (Sq.Ft.) 35,000
Annual Production 64,400 Pieces
Production Hrs. Annual 4,810
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,096 1,056,858 kWh $0.04
Electricity Demand $13,822 4,704 kW-months/year $2.94
Electricity Fees $1,748 - $ -
Natural Gas $19,591 5,648 MMBtu $3.47
TOTAL ENERGY COSTS $89,462
RECOMMENDED SAVINGS* $21,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,460
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Primary Raw Material Water Consumption
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $ $ $ $ Tgal
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,047
Cost:
$1,960
- - - - $1,047 - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
$1,047
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$8,330
Cost:
$29,424
$6,715 181,712 $1,615 511 - - - - - - - - - - - - - - $6,715
181,712
kWh
$1,615
511
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,921
Cost:
$1,137
$1,042 28,136 - - - - $879 253 - - - - - - - - - - $1,042
28,136
kWh
-
-
kW-months/year
-
-
$
$879
253
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$2,815
Cost:
$2,459
- - - - - - $2,815 811 - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,815
811
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$123
Cost:
$91
$81 2,345 $42 13 - - - - - - - - - - - - - - $81
2,345
kWh
$42
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
-
-
$
-
-
Tgal
06: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$3,713
Cost:
$7,827
- - - - - - - - $1,591 1,326,071 - - - - - - $2,122 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,591
1,326,071
Tgal
-
-
gal
-
-
$
-
-
$
$2,122
-
Tgal
07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$924
Cost:
$1,000
- - - - - - - - - - - - - - $924 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
$
$924
-
$
-
-
Tgal
08: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,552
Cost:
$1,695
- - - - - - $187 54 - - $1,365 385 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$187
54
MMBtu
-
-
Tgal
$1,365
385
gal
-
-
$
-
-
$
-
-
Tgal
09: 4.5150 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$1,035
Cost:
$120
- - - - - - - - - - - - $1,035 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
gal
$1,035
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$21,460
Cost:
$45,713
$7,838 212,193 $1,657 524 $1,047 - $3,881 1,118 $1,591 1,326,071 $1,365 385 $1,035 - $924 - $2,122 - $7,838
212,193
kWh
$1,657
524
kW-months/year
$1,047
-
$
$3,881
1,118
MMBtu
$1,591
1,326,071
Tgal
$1,365
385
gal
$1,035
-
$
$924
-
$
$2,122
-
Tgal
TOTAL IMPLEMENTED Savings:
$21,460
Cost:
$45,713
$7,838 212,193 $1,657 524 $1,047 - $3,881 1,118 $1,591 1,326,071 $1,365 385 $1,035 - $924 - $2,122 - $7,838
212,193
kWh
$1,657
524
kW-months/year
$1,047
-
$
$3,881
1,118
MMBtu
$1,591
1,326,071
Tgal
$1,365
385
gal
$1,035
-
$
$924
-
$
$2,122
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ gal $ $ $ $ $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Primary Raw Material Water Consumption Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Other Liquid (haz) Administrative Changes Primary Raw Material Water Consumption