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IAC Assessment: DS0137
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IAC Assessment: DS0137
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Egg Cartons
NAICS n/a
SIC 2646 -
Sales $5,000,000-$10,000,000
# of Employees 76
Plant Area (Sq.Ft.) 51,600
Annual Production 140,000,000 Pieces
Production Hrs. Annual 8,640
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,452 6,315,651 kWh $0.02
Electricity Demand $98,222 10,236 kW-months/year $9.60
Electricity Fees $4,717 - $ -
Natural Gas $250,770 87,567 MMBtu $2.86
LPG $5,755 342 MMBtu $16.83
TOTAL ENERGY COSTS $485,379
RECOMMENDED SAVINGS* $49,068 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $43,768
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,482
Cost:
$5,161
$572 33,705 $910 95 - - - - - - $572
33,705
kWh
$910
95
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,120
Cost:
$375
$625 36,635 $495 52 - - - - - - $625
36,635
kWh
$495
52
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$10,691
Cost:
$614
$5,991 352,579 $4,700 490 - - - - - - $5,991
352,579
kWh
$4,700
490
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$3,151
Cost:
$3,300
- - - - - - - - $3,151 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$3,151
-
$
05: 2.7313 RECYCLE AIR FOR HEATING, VENTILATION AND AIR CONDITIONING Savings:
$28,136
Cost:
$65,000
- - - - $28,136 9,803 - - - - -
-
kWh
-
-
kW-months/year
$28,136
9,803
MMBtu
-
-
$
-
-
$
06: 4.4230 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$4,180
Cost:
$13,250
- - - - - - $4,180 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,180
-
$
-
-
$
07: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$308
Cost:
-
- - - - - - - - $308 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$308
-
$
TOTAL RECOMMENDED Savings:
$49,068
Cost:
$87,700
$7,188 422,919 $6,105 637 $28,136 9,803 $4,180 - $3,459 - $7,188
422,919
kWh
$6,105
637
kW-months/year
$28,136
9,803
MMBtu
$4,180
-
$
$3,459
-
$
TOTAL IMPLEMENTED Savings:
$43,768
Cost:
$74,075
$6,563 386,284 $5,610 585 $28,136 9,803 - - $3,459 - $6,563
386,284
kWh
$5,610
585
kW-months/year
$28,136
9,803
MMBtu
-
-
$
$3,459
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes