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IAC Assessment: DS0140
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IAC Assessment: DS0140
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Thermoplastic Molded Parts
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $1,000,000-$5,000,000
# of Employees 10
Plant Area (Sq.Ft.) 16,000
Annual Production 36,000,000 Pieces
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $25,531 742,966 kWh $0.03
Electricity Demand $18,379 2,448 kW-months/year $7.51
Electricity Fees $3,412 - $ -
Natural Gas $1,787 319 MMBtu $5.60
TOTAL ENERGY COSTS $54,129
RECOMMENDED SAVINGS* $7,989 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $2,629
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,918
Cost:
$1,190
- - - - $1,918 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,918
-
$
-
-
lb
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,697
Cost:
$6,324
$1,032 30,481 $665 89 - - - - - - - - $1,032
30,481
kWh
$665
89
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$416
Cost:
$25
$416 12,309 - - - - - - - - - - $416
12,309
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$641
Cost:
$60
$110 3,224 - - - - $196 217 $335 - - - $110
3,224
kWh
-
-
kW-months/year
-
-
$
$196
217
lb
$335
-
$
-
-
$
05: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$3,003
Cost:
$1,760
- - - - - - - - - - $3,003 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$3,003
-
$
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$244
Cost:
-
- - - - - - - - $244 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$244
-
$
-
-
$
07: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$70
Cost:
-
- - - - - - - - - - $70 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$70
-
$
TOTAL RECOMMENDED Savings:
$7,989
Cost:
$9,359
$1,558 46,014 $665 89 $1,918 - $196 217 $579 - $3,073 - $1,558
46,014
kWh
$665
89
kW-months/year
$1,918
-
$
$196
217
lb
$579
-
$
$3,073
-
$
TOTAL IMPLEMENTED Savings:
$2,629
Cost:
$1,250
$110 3,224 - - $1,918 - $196 217 $335 - $70 - $110
3,224
kWh
-
-
kW-months/year
$1,918
-
$
$196
217
lb
$335
-
$
$70
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Administrative Changes