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IAC Assessment: DS0150
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IAC Assessment: DS0150
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IAC Center South Dakota State
Assessment Year 1999
Principal Product Aluminum Castings
NAICS n/a
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 92,036
Annual Production 13,500,000 Pieces
Production Hrs. Annual 8,112
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,818 4,389,215 kWh $0.03
Electricity Demand $77,887 10,452 kW-months/year $7.45
Electricity Fees $6,406 - $ -
Natural Gas $252,032 65,183 MMBtu $3.87
LPG $1,746 143 MMBtu $12.21
TOTAL ENERGY COSTS $265,408
RECOMMENDED SAVINGS* $84,446 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $76,996
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
01: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$6,312
Cost:
$2,897
$4,026 134,232 - - $2,286 591 - - - - - - $4,026
134,232
kWh
-
-
kW-months/year
$2,286
591
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$512
Cost:
$483
$512 16,999 - - - - - - - - - - $512
16,999
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$14,552
Cost:
$15,640
$12,480 416,178 $8,940 1,200 $(-6,868) (-1,775) - - - - - - $12,480
416,178
kWh
$8,940
1,200
kW-months/year
$(-6,868)
(-1,775)
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.7314 REDUCE VENTILATION AIR Savings:
$32,699
Cost:
$30,301
$4,501 150,059 - - $28,198 11,349 - - - - - - $4,501
150,059
kWh
-
-
kW-months/year
$28,198
11,349
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$29,468
Cost:
$37,220
- - - - $4,547 1,175 - - - - $24,921 - -
-
kWh
-
-
kW-months/year
$4,547
1,175
MMBtu
-
-
Tgal
-
-
$
$24,921
-
$
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$626
Cost:
$400
- - - - - - $626 626,286 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$626
626,286
Tgal
-
-
$
-
-
$
07: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$277
Cost:
-
- - - - - - - - $277 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$277
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$84,446
Cost:
$86,941
$21,519 717,468 $8,940 1,200 $28,163 11,340 $626 626,286 $277 - $24,921 - $21,519
717,468
kWh
$8,940
1,200
kW-months/year
$28,163
11,340
MMBtu
$626
626,286
Tgal
$277
-
$
$24,921
-
$
TOTAL IMPLEMENTED Savings:
$76,996
Cost:
$83,161
$16,981 566,237 $8,940 1,200 $25,877 10,749 - - $277 - $24,921 - $16,981
566,237
kWh
$8,940
1,200
kW-months/year
$25,877
10,749
MMBtu
-
-
Tgal
$277
-
$
$24,921
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Natural Gas Water Disposal Administrative Changes Primary Raw Material