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IAC Assessment: DS0160
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IAC Assessment: DS0160
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IAC Center South Dakota State
Assessment Year 2000
Principal Product Potato Chips, Curls, Tortilla Chips, Carmel Corn
NAICS n/a
SIC 2096 - Potato Chips And Similar Snacks
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 160,370
Annual Production 45,000,000 Pounds
Production Hrs. Annual 6,240
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,083 4,725,967 kWh $0.03
Electricity Demand $107,950 15,888 kW-months/year $6.79
Electricity Fees $3,632 - $ -
Natural Gas $224,032 90,990 MMBtu $2.46
LPG $9,180 2,050 MMBtu $4.48
TOTAL ENERGY COSTS $681,897
RECOMMENDED SAVINGS* $139,516 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.6232 INSTALL SET-BACK TIMERS Savings:
$2,918
Cost:
$1,540
- - - - $2,918 782 - - - - -
-
kWh
-
-
kW-months/year
$2,918
782
MMBtu
-
-
$
-
-
Tgal
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$35,611
Cost:
$39,100
- - - - $35,611 14,476 - - - - -
-
kWh
-
-
kW-months/year
$35,611
14,476
MMBtu
-
-
$
-
-
Tgal
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$1,667
Cost:
$3,367
- - - - $1,667 676 - - - - -
-
kWh
-
-
kW-months/year
$1,667
676
MMBtu
-
-
$
-
-
Tgal
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$910
Cost:
$972
$910 31,360 - - - - - - - - $910
31,360
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,312
Cost:
$7,942
$1,415 49,824 $897 112 - - - - - - $1,415
49,824
kWh
$897
112
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$13,111
Cost:
$3,574
- - - - - - - - $13,111 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$13,111
-
Tgal
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$82,554
Cost:
$70,000
- - - - - - $82,554 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$82,554
-
$
-
-
Tgal
08: 4.4440 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$433
Cost:
$100
- - - - - - $433 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$433
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$139,516
Cost:
$126,595
$2,325 81,184 $897 112 $40,196 15,934 $82,987 - $13,111 - $2,325
81,184
kWh
$897
112
kW-months/year
$40,196
15,934
MMBtu
$82,987
-
$
$13,111
-
Tgal
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption