IAC logo
IAC Assessment: DS0161
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: DS0161
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center South Dakota State
Assessment Year 2000
Principal Product Cutting Tool Manufacture and Repair
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 23,000
Annual Production 33,480 Pieces
Production Hrs. Annual 5,408
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,972 572,098 kWh $0.04
Electricity Demand $10,884 1,932 kW-months/year $5.63
Electricity Fees $2,004 - $ -
Natural Gas $7,465 1,396 MMBtu $5.35
LPG $207 17 MMBtu $12.18
TOTAL ENERGY COSTS $43,682
RECOMMENDED SAVINGS* $11,248 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,756
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,330
Cost:
$7,355
$1,740 41,325 $590 94 - - - - - - - - $1,740
41,325
kWh
$590
94
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,323
Cost:
$1,050
- - - - $1,323 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,323
-
$
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,603
Cost:
$180
$1,200 28,722 $403 64 - - - - - - - - $1,200
28,722
kWh
$403
64
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,142
Cost:
$2,040
- - - - - - $1,142 213 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,142
213
MMBtu
-
-
gal
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$758
Cost:
$1,130
- - - - - - $758 142 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$758
142
MMBtu
-
-
gal
-
-
$
06: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,329
Cost:
$3,495
$(-74) (-1,758) - - - - $494 92 $1,260 660 $(-351) - $(-74)
(-1,758)
kWh
-
-
kW-months/year
-
-
$
$494
92
MMBtu
$1,260
660
gal
$(-351)
-
$
07: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$1,560
Cost:
$3,000
- - - - - - - - - - $1,560 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$1,560
-
$
08: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,203
Cost:
-
- - - - - - - - - - $1,203 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$1,203
-
$
TOTAL RECOMMENDED Savings:
$11,248
Cost:
$18,250
$2,866 68,289 $993 158 $1,323 - $2,394 447 $1,260 660 $2,412 - $2,866
68,289
kWh
$993
158
kW-months/year
$1,323
-
$
$2,394
447
MMBtu
$1,260
660
gal
$2,412
-
$
TOTAL IMPLEMENTED Savings:
$6,756
Cost:
$11,575
$1,740 41,325 $590 94 $1,323 - $1,900 355 - - $1,203 - $1,740
41,325
kWh
$590
94
kW-months/year
$1,323
-
$
$1,900
355
MMBtu
-
-
gal
$1,203
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes