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IAC Assessment: DS0161
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IAC Assessment: DS0161
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IAC Center South Dakota State
Assessment Year 2000
Principal Product Cutting Tool Manufacture and Repair
NAICS n/a
SIC 3599 - Industrial Machinery, Nec
Sales $1,000,000-$5,000,000
# of Employees 50
Plant Area (Sq.Ft.) 23,000
Annual Production 33,480 Pieces
Production Hrs. Annual 5,408
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $23,972 572,098 kWh $0.04
Electricity Demand $10,884 1,932 kW-months/year $5.63
Electricity Fees $2,004 - $ -
Natural Gas $7,465 1,396 MMBtu $5.35
LPG $207 17 MMBtu $12.18
TOTAL ENERGY COSTS $43,682
RECOMMENDED SAVINGS* $11,248 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,756
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,330
Cost:
$7,355
$1,740 41,325 $590 94 - - - - - - - - $1,740
41,325
kWh
$590
94
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,323
Cost:
$1,050
- - - - $1,323 - - - - - - - -
-
kWh
-
-
kW-months/year
$1,323
-
$
-
-
MMBtu
-
-
gal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,603
Cost:
$180
$1,200 28,722 $403 64 - - - - - - - - $1,200
28,722
kWh
$403
64
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
-
-
$
04: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,142
Cost:
$2,040
- - - - - - $1,142 213 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,142
213
MMBtu
-
-
gal
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$758
Cost:
$1,130
- - - - - - $758 142 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$758
142
MMBtu
-
-
gal
-
-
$
06: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,329
Cost:
$3,495
$(-74) (-1,758) - - - - $494 92 $1,260 660 $(-351) - $(-74)
(-1,758)
kWh
-
-
kW-months/year
-
-
$
$494
92
MMBtu
$1,260
660
gal
$(-351)
-
$
07: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$1,560
Cost:
$3,000
- - - - - - - - - - $1,560 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$1,560
-
$
08: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$1,203
Cost:
-
- - - - - - - - - - $1,203 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
gal
$1,203
-
$
TOTAL RECOMMENDED Savings:
$11,248
Cost:
$18,250
$2,866 68,289 $993 158 $1,323 - $2,394 447 $1,260 660 $2,412 - $2,866
68,289
kWh
$993
158
kW-months/year
$1,323
-
$
$2,394
447
MMBtu
$1,260
660
gal
$2,412
-
$
TOTAL IMPLEMENTED Savings:
$6,756
Cost:
$11,575
$1,740 41,325 $590 94 $1,323 - $1,900 355 - - $1,203 - $1,740
41,325
kWh
$590
94
kW-months/year
$1,323
-
$
$1,900
355
MMBtu
-
-
gal
$1,203
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Other Liquid (haz) Personnel Changes