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IAC Assessment: DS0165
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IAC Assessment: DS0165
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IAC Center South Dakota State
Assessment Year 2000
Principal Product Oil and Grease Shaft Seals
NAICS n/a
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 280
Plant Area (Sq.Ft.) 60,000
Annual Production 65,000,000 Pieces
Production Hrs. Annual 6,864
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $289,872 9,665,299 kWh $0.03
Electricity Demand $179,549 19,956 kW-months/year $9.00
Electricity Fees $23,430 - $ -
TOTAL ENERGY COSTS $568,186
RECOMMENDED SAVINGS* $124,851 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $6,045
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ Tgal
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,045
Cost:
$12,005
$3,863 128,957 $2,182 242 - - - - - - - - - - - - - - $3,863
128,957
kWh
$2,182
242
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
02: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$535
Cost:
$432
$535 17,878 - - - - - - - - - - - - - - - - $535
17,878
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
03: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$494
Cost:
$275
$494 16,413 - - - - - - - - - - - - - - - - $494
16,413
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
04: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$13,267
Cost:
$42,720
$18,516 617,526 $9,711 1,079 $(-14,960) (-2,341) - - - - - - - - - - - - $18,516
617,526
kWh
$9,711
1,079
kW-months/year
$(-14,960)
(-2,341)
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
05: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$19,293
Cost:
$4,085
- - - - - - - - $8,364 3,696 - - $(-1,462) - $12,391 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$8,364
3,696
gal
-
-
lb
$(-1,462)
-
$
$12,391
-
$
-
-
Tgal
06: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$4,893
Cost:
$3,695
$1,428 53,048 - - - - - - $3,620 1,666 - - $(-155) - - - - - $1,428
53,048
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$3,620
1,666
gal
-
-
lb
$(-155)
-
$
-
-
$
-
-
Tgal
07: 3.6125 SELL COMBUSTIBLE WASTE Savings:
$22,432
Cost:
$900
- - - - - - - - - - $22,432 824,000 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
$22,432
824,000
lb
-
-
$
-
-
$
-
-
Tgal
08: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$51,099
Cost:
$94,300
$(-8,927) (-297,773) $(-8,505) (-945) - - $3,263 32,633,820 - - - - - - - - $65,268 - $(-8,927)
(-297,773)
kWh
$(-8,505)
(-945)
kW-months/year
-
-
MMBtu
$3,263
32,633,820
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
$65,268
-
Tgal
09: 4.444 INSTALL SYSTEM TO COLLECT SCRAP Savings:
$6,793
Cost:
$1,634
- - - - - - - - - - - - $6,793 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$6,793
-
$
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$124,851
Cost:
$160,046
$15,909 536,049 $3,388 376 $(-14,960) (-2,341) $3,263 32,633,820 $11,984 5,362 $22,432 824,000 $5,176 - $12,391 - $65,268 - $15,909
536,049
kWh
$3,388
376
kW-months/year
$(-14,960)
(-2,341)
MMBtu
$3,263
32,633,820
Tgal
$11,984
5,362
gal
$22,432
824,000
lb
$5,176
-
$
$12,391
-
$
$65,268
-
Tgal
TOTAL IMPLEMENTED Savings:
$6,045
Cost:
$12,005
$3,863 128,957 $2,182 242 - - - - - - - - - - - - - - $3,863
128,957
kWh
$2,182
242
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal $ lb $ $ $ $ $ Tgal
Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand LPG Water Disposal Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Water Consumption