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IAC Assessment: DS0166
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IAC Assessment: DS0166
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IAC Center South Dakota State
Assessment Year 2000
Principal Product Hardwood Mouldings
NAICS n/a
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 198,000
Annual Production 21,500 Thousand Feet
Production Hrs. Annual 4,394
Location (State) MN
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $269,229 6,435,522 kWh $0.04
Electricity Demand $136,115 24,144 kW-months/year $5.64
Electricity Fees $1,285 - $ -
Natural Gas $11,579 2,380 MMBtu $4.87
LPG $8,024 1,333 MMBtu $6.02
TOTAL ENERGY COSTS $429,169
RECOMMENDED SAVINGS* $62,184 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $33,695
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,974
Cost:
$251
$1,446 34,584 $528 94 - - - - - - - - $1,446
34,584
kWh
$528
94
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,511
Cost:
$500
$1,105 26,377 $406 72 - - - - - - - - $1,105
26,377
kWh
$406
72
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,561
Cost:
$21,339
$4,079 97,304 $1,482 263 - - - - - - - - $4,079
97,304
kWh
$1,482
263
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$970
Cost:
$648
$970 23,154 - - - - - - - - - - $970
23,154
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,134
Cost:
$1,750
- - - - $2,134 - - - - - - - -
-
kWh
-
-
kW-months/year
$2,134
-
$
-
-
lb
-
-
$
-
-
$
06: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$688
Cost:
-
- - - - - - - - $688 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$688
-
$
-
-
$
07: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$1,174
Cost:
$4,000
- - - - - - - - $1,174 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$1,174
-
$
-
-
$
08: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$30,210
Cost:
$80,000
- - - - - - - - $30,210 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
$30,210
-
$
-
-
$
09: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,440
Cost:
$1,175
- - - - - - $1,440 17,250 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,440
17,250
lb
-
-
$
-
-
$
10: 4.1250 Savings:
$16,522
Cost:
$4,316
- - - - - - - - - - $16,522 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
$16,522
-
$
TOTAL RECOMMENDED Savings:
$62,184
Cost:
$113,979
$7,600 181,419 $2,416 429 $2,134 - $1,440 17,250 $32,072 - $16,522 - $7,600
181,419
kWh
$2,416
429
kW-months/year
$2,134
-
$
$1,440
17,250
lb
$32,072
-
$
$16,522
-
$
TOTAL IMPLEMENTED Savings:
$33,695
Cost:
$80,751
$2,551 60,961 $934 166 - - - - $30,210 - - - $2,551
60,961
kWh
$934
166
kW-months/year
-
-
$
-
-
lb
$30,210
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) Personnel Changes Ancillary Material Cost