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IAC Assessment: DS0169
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IAC Assessment: DS0169
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IAC Center South Dakota State
Assessment Year 2000
Principal Product Hydraulic Iron Workers and Circular Cold Saws
NAICS n/a
SIC 3542 - Machine Tools, Metal Forming Types
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 108,500
Annual Production 1,740 Pieces
Production Hrs. Annual 3,380
Location (State) SD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $112,701 1,937,280 kWh $0.06
Electricity Demand $340 48 kW-months/year $7.08
Electricity Fees $7,129 - $ -
LPG $19,967 2,049 MMBtu $9.74
TOTAL ENERGY COSTS $153,446
RECOMMENDED SAVINGS* $20,047 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,303
#|Description Savings
Cost
Status Electricity Usage LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ gal $ lb $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,062
Cost:
$246
$1,062 18,464 - - - - - - - - - - - - $1,062
18,464
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$496
Cost:
$316
$496 8,499 - - - - - - - - - - - - $496
8,499
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$850
Cost:
$1,512
$850 14,654 - - - - - - - - - - - - $850
14,654
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,000
Cost:
$2,943
$1,000 17,292 - - - - - - - - - - - - $1,000
17,292
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
-
-
$
05: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$5,018
Cost:
$1,695
- - $1,085 123 $3,933 880 - - - - - - - - -
-
kWh
$1,085
123
MMBtu
$3,933
880
gal
-
-
lb
-
-
$
-
-
$
-
-
$
06: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,398
Cost:
$4,230
- - - - - - $1,398 9,000 - - - - - - -
-
kWh
-
-
MMBtu
-
-
gal
$1,398
9,000
lb
-
-
$
-
-
$
-
-
$
07: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$3,694
Cost:
$4,083
$(-47) (-879) - - $2,131 478 - - $(-2,860) - - - $4,470 - $(-47)
(-879)
kWh
-
-
MMBtu
$2,131
478
gal
-
-
lb
$(-2,860)
-
$
-
-
$
$4,470
-
$
08: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$5,929
Cost:
$12,962
- - - - - - - - - - - - $5,929 - -
-
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
$5,929
-
$
09: 4.515 INSTALL SHELVES / RACKS TO UTILIZE UNUSED SPACE Savings:
$600
Cost:
$1,288
- - - - - - - - - - $600 - - - -
-
kWh
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$600
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$20,047
Cost:
$29,275
$3,361 58,030 $1,085 123 $6,064 1,358 $1,398 9,000 $(-2,860) - $600 - $10,399 - $3,361
58,030
kWh
$1,085
123
MMBtu
$6,064
1,358
gal
$1,398
9,000
lb
$(-2,860)
-
$
$600
-
$
$10,399
-
$
TOTAL IMPLEMENTED Savings:
$17,303
Cost:
$23,217
$2,015 34,877 $1,085 123 $6,064 1,358 - - $(-2,860) - $600 - $10,399 - $2,015
34,877
kWh
$1,085
123
MMBtu
$6,064
1,358
gal
-
-
lb
$(-2,860)
-
$
$600
-
$
$10,399
-
$
Savings
Cost
$ kWh $ MMBtu $ gal $ lb $ $ $ $ $ $
Electricity Usage LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage LPG Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Ancillary Material Cost