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IAC Assessment: GT0515
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IAC Assessment: GT0515
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IAC Center Georgia Institute of Technology
Assessment Year 1993
Principal Product Tufted Carpet Yarn
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 330
Plant Area (Sq.Ft.) 200,000
Annual Production 23,400,000 Pounds
Production Hrs. Annual 6,240
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,134,134 23,172,626 kWh $0.05
Natural Gas $221,160 95,291 MMBtu $2.32
LPG $7,895 2,696 MMBtu $2.93
TOTAL ENERGY COSTS $1,363,189
RECOMMENDED SAVINGS* $154,580 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $42,500
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$4,130
Cost:
$9,570
- - $4,130 1,764 -
-
kWh
$4,130
1,764
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,090
Cost:
-
- - $1,090 464 -
-
kWh
$1,090
464
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$680
Cost:
$500
$680 13,775 - - $680
13,775
kWh
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,260
Cost:
$14,500
$4,260 87,046 - - $4,260
87,046
kWh
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$48,620
Cost:
$100,640
$48,620 994,138 - - $48,620
994,138
kWh
-
-
MMBtu
06: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$45,330
Cost:
$32,700
- - $45,330 19,540 -
-
kWh
$45,330
19,540
MMBtu
07: 2.4237 SUBSTITUTE COMPRESSED AIR COOLING WITH WATER OR AIR COOLING Savings:
$8,650
Cost:
$6,560
$8,650 176,729 - - $8,650
176,729
kWh
-
-
MMBtu
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$41,820
Cost:
$80,090
$41,820 855,510 - - $41,820
855,510
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$154,580
Cost:
$244,560
$104,030 2,127,198 $50,550 21,768 $104,030
2,127,198
kWh
$50,550
21,768
MMBtu
TOTAL IMPLEMENTED Savings:
$42,500
Cost:
$80,590
$42,500 869,285 - - $42,500
869,285
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas