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IAC Assessment: GT0529
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IAC Assessment: GT0529
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IAC Center Georgia Institute of Technology
Assessment Year 1994
Principal Product Carpet Yarn
NAICS n/a
SIC 2281 - Yarn Spinning Mills
Sales $10,000,000-$50,000,000
# of Employees 386
Plant Area (Sq.Ft.) 275,000
Annual Production 35,500,000 Pounds
Production Hrs. Annual 8,400
Location (State) GA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,494,429 30,700,762 kWh $0.05
Natural Gas $383,347 102,357 MMBtu $3.75
TOTAL ENERGY COSTS $1,877,776
RECOMMENDED SAVINGS* $104,530 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,360
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$16,460
Cost:
$34,270
$16,460 338,218 - - $16,460
338,218
kWh
-
-
MMBtu
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$17,780
Cost:
$9,250
$17,780 360,785 - - $17,780
360,785
kWh
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$9,040
Cost:
$1,350
- - $9,040 2,770 -
-
kWh
$9,040
2,770
MMBtu
04: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$430
Cost:
$800
$430 8,792 - - $430
8,792
kWh
-
-
MMBtu
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$13,600
Cost:
$74,700
$13,600 543,962 - - $13,600
543,962
kWh
-
-
MMBtu
06: 2.2614 USE COOLING TOWER OR ECONOMIZER TO REPLACE CHILLER COOLING Savings:
$22,900
Cost:
$4,000
$22,900 916,471 - - $22,900
916,471
kWh
-
-
MMBtu
07: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$12,370
Cost:
-
- - $12,370 3,298 -
-
kWh
$12,370
3,298
MMBtu
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,950
Cost:
$26,000
- - $11,950 3,187 -
-
kWh
$11,950
3,187
MMBtu
TOTAL RECOMMENDED Savings:
$104,530
Cost:
$150,370
$71,170 2,168,228 $33,360 9,255 $71,170
2,168,228
kWh
$33,360
9,255
MMBtu
TOTAL IMPLEMENTED Savings:
$39,360
Cost:
$38,270
$39,360 1,254,689 - - $39,360
1,254,689
kWh
-
-
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas